101695-3811 ZEXEL 9 400 616 131 BOSCH INJECTION-PUMP ASSEMBLY 9400616131 1016953811 6207711520

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 131 9400616131

ZEXEL 101695-3811 1016953811

KOMATSU 6207711520 6207711520

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Buy INJECTION-PUMP ASSEMBLY 101695-3811 zexel genuine, new aftermarket engine parts with delivery

Service parts 101695-3811 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-9560

3. GOVERNOR 105401-0601

4. SUPPLY PUMP 105220-5610

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5590

11. Nozzle and Holder 6207-11-3600

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105048-3300

14. NOZZLE

105017-0880

15. NOZZLE SET

Include in #1:

101695-3811 as INJECTION-PUMP ASSEMBLY

106671-7680 as _

106671-7681

Cross reference number

BOSCH 9 400 616 131 9400616131

ZEXEL 101695-3811 1016953811

KOMATSU 6207711520 6207711520

Zexel num

Bosch num

Firm num

Name

101695-3811

9 400 616 131

6207711520 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D95L K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 65 64 66

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Boost pressure kPa 36 36

Boost pressure mmHg 270 270

Injection quantity adjustment_02

Adjusting point -

Rack position 10.4+-0. 5

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 12.5 11.5 13.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Boost compensator adjustment

Pump speed r/min 550 550 550

Rack position 11.1

Boost pressure kPa 6.7 4 9.4

Boost pressure mmHg 50 30 70

Boost compensator adjustment_02

Pump speed r/min 550 550 550

Rack position 12.3

Boost pressure kPa 22.7 16 29.4

Boost pressure mmHg 170 120 220

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Boost compensator stroke (5)Rack difference between N = N1 and N = N2
----------
K=9 RAL=15+0.2mm N1=1200r/min N2=800r/min
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=27deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min

Information:

Guidelines For Reusable Parts; Valves And Valve Springs, SEBF8002 and SEBF8034 have the procedure and specifications necessary for checking used valves and valve springs.(1) 4W2471 Spring for valves (outer) (new): Length under test force ... 53.24 mm (2.096 in)Test force ... 245 24 N (55 5 lb)Use again minimum load at length under test force ... 211 N (48 lb)Length of spring at valve open position ... 39.0 mm (1.54 in)Use again minimum load at valve open position ... 755 N (170 lb)Free length after test ... 59.5 mm (2.34 in)Outside diameter ... 37.31 mm (1.469 in)Spring must not be bent more than ... 2.10 mm (.083 in)(1) 4W2472 Spring for valves (inner) (new): Length under test force ... 50.24 mm (1.978 in)Test force ... 178 18 N (40 4 lb)Use again minimum load at length under test force ... 155 N (35 lb)Length of spring at valve open position ... 36.0 mm (1.42 in)Use again minimum load at valve open position ... 321 N (72 lb)Free length after test ... 65.7 mm (2.60 in)Outside diameter ... 25.13 mm (.989 in)Spring must not be bent more than ... 2.30 mm (.091 in)(2) Height to top of valve guide ... 27.2 .8 mm (1.07 .03 in)(3) Diameter of valve stem (new) ... 9.441 .01 mm (.3717 .0004 in)Use again minimum diameter of valve stems:Exhaust ... 9.408 mm (.3704 in)Inlet ... 9.408 mm (.3704 in)Bore in valve guide with guide installed in the head (new) ... 9.487 0.025 mm (.3735 .0010 in)Use again dimension for valve guide bore ... 9.538 mm (.3755 in)(4) Diameter of valve head: Exhaust valve ... 41.81 0.13 mm (1.646 .005 in)Inlet valve ... 44.98 0.13 mm (1.771 .005 in)(5) Angle of inlet valve face ... 29 1/4 1/4 degreesAngle of exhaust valve face ... 44 1/4 1/4 degrees (6) Depth of bore in head for valve seat insert ... 13.01 0.35 mm (.512 .014 in)(7) Diameter of valve seat insert for inlet valve ... 46.025 0.013 mm (1.8120 .0005 in) Bore in head for valve seat insert for inlet valve ... 45.949 0.025 mm (1.8090 .0010 in)Diameter of valve seat insert for exhaust valve ... 42.850 0.013 mm (1.6870 .0005 in)Bore in head for valve seat insert for exhaust valve ... 42.774 0.025 mm (1.6840 .0010 in)(8) Angle of face of inlet valve seat insert ... 30 1/4 1/2 degreesAngle of face of exhaust valve seat insert ... 44 3/4 1/2 degrees(9) Dimension from end of closed valve to machined face of head. Maximum permissible dimension:Below (recessed from) machined face ... 1.22 mm (.048 in)Above (extended from) machined face ... 0.20