101695-3670 ZEXEL 9 400 611 612 BOSCH INJECTION-PUMP ASSEMBLY 9400611612 1016953670 6207711911

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 612 9400611612

ZEXEL 101695-3670 1016953670

KOMATSU 6207711911 6207711911

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Buy INJECTION-PUMP ASSEMBLY 101695-3670 zexel genuine, new aftermarket engine parts with delivery

Service parts 101695-3670 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-9420

3. GOVERNOR 105400-7750

4. SUPPLY PUMP 105220-5610

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5631

11. Nozzle and Holder 6207-11-3102

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105048-3300

14. NOZZLE 105017-1450

15. NOZZLE SET

Include in #1:

101695-3670 as INJECTION-PUMP ASSEMBLY

106651-2372 as _

Cross reference number

BOSCH 9 400 611 612 9400611612

ZEXEL 101695-3670 1016953670

KOMATSU 6207711911 6207711911

Zexel num

Bosch num

Firm num

Name

101695-3670

9 400 611 612

6207711911 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D95L K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.7

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 67.3 66.3 68.3

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 9.5+-0.5

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 12.5 11.5 13.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Rack difference between N = N1 and N = N2
----------
K=9 RAL=15+0.2mm N1=1450r/min N2=800r/min
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=31deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min

Information:

Typical Example(1) Torque for terminal nuts: Large terminal nuts ... 30 3 N m (22 2 lb ft)Small terminal nuts ... 2.25 0.25 N m (20 2 lb in)(2) Tighten the screws that hold the nose housing to the lever housing to a torque of ... 20 2 N m (15 1 lb ft)Clearance between the pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)Rotation as seen from drive end ... clockwiseNo load conditions: Speed (rpm) ... 7643 1683Current amps ... 60 to 75Voltage ... 238C3595, 6V4214 12V
(1) Torque for terminal nuts: Large terminal nuts ... 30 3 N m (22 2 lb ft)Small terminal nuts ... 2.25 0.25 N m (20 2 lb in)(2) Tighten the screws that hold the nose housing to the lever housing to a torque of ... 20 2 N m (15 1 lb ft)Clearance between the pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)Rotation as seen from drive end ... clockwiseNo load conditions: Speed (rpm) ... 6900 1800Current amps ... 100 to 155Voltage ... 113T2371 24V
Rotation as seen from the drive end ... clockwiseMinimum (no load) speed (rpm) ... 5500Maximum current consumption (draw) (no load) ... 140A(1) Tighten the large terminal nuts to a torque of ... 27 to 34 N m (20 to 25 lb ft) Tighten the small terminal nuts to a torque of ... 2.25 0.25 N m (20 2 lb in)(2) Service limit of brushes ... 17.5 mm (.69 in)(3) Service limit of commutator diameter ... 48 mm (1.9 in)Pinion to ring gear clearance ... 1.5 to 5.5 mm (.06 to .22 in)9X4454 24V
Rotation as seen from the drive end ... clockwiseMinimum (no load) speed (rpm) ... 3300Maximum current consumption (draw) (no load) ... 80A(1) Tighten the large terminal nuts to a torque of ... 27 to 34 N m (20 to 25 lb ft) Tighten the small terminal nuts to a torque of ... 2.25 0.25 N m (20 2 lb in)(2) Service limit of brushes ... 17 mm (.67 in)(3) Service limit of commutator diameter ... 46 mm (1.81 in)