101695-3640 ZEXEL 9 400 611 834 BOSCH INJECTION-PUMP ASSEMBLY 9400611834 1016953640 6206711921

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 834 9400611834

ZEXEL 101695-3640 1016953640

KOMATSU 6206711921 6206711921

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Buy INJECTION-PUMP ASSEMBLY 101695-3640 zexel genuine, new aftermarket engine parts with delivery

Service parts 101695-3640 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-9440

3. GOVERNOR 105400-7720

4. SUPPLY PUMP 105220-5610

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5631

11. Nozzle and Holder 6207-11-3102

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105048-3300

14. NOZZLE 105017-1450

15. NOZZLE SET

Include in #1:

101695-3640 as INJECTION-PUMP ASSEMBLY

106651-2351 as _

Cross reference number

BOSCH 9 400 611 834 9400611834

ZEXEL 101695-3640 1016953640

KOMATSU 6206711921 6206711921

Zexel num

Bosch num

Firm num

Name

101695-3640

9 400 611 834

6206711921 KOMATSU

INJECTION-PUMP ASSEMBLY
6D95L K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 31.7 30.7 32.7

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 10.5+-0. 5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 10.5 9.5 11.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
K=19 RAL=15+0.2mm N1=1250r/min N2=750r/min N3=1250r/min N4=400r/min
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=26deg+-5deg b=27deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min

Information:

(1) 2N2878 Spring (governor): Put a force on spring of ... 28.9 N (6.5 lb)Then add more force to make spring shorter by ... 10.69 mm (.421 in)Total test force ... 46.7 0.44 N (10.50 .10 lb)Free length after test ... 59.4 1.0 mm (2.34 .04 in)Outside diameter ... 33.99 0.38 mm (1.338 .015 in)Color code (stripes) ... one brown(2) 2W2216 Spring (broken link): Length under test force ... 26.33 mm (1.033 in)Test force ... 13.34 0.66 N (3.002 .149 lb)Free length after test ... 58.77 mm (2.313 in)Outside diameter ... 11.3 mm (.45 in)Color code (stripes) ... none(3) 4N6410 Spring (dashpot): Length under test force ... 26.16 mm (1.030 in)Test force ... 4.45 0.36 N (1.00 .08 lb)Free length after test ... 31.24 mm (1.230 in)Outside diameter ... 14.8 mm (.58 in)Color code (stripes) ... one pink(4) 3K5733 Spring (centering): Length under test force ... 19.3 mm (.76 in)Test force ... 61 5 N (13.7 1.1 lb)Free length after test ... 31.0 2.0 mm (1.22 .08 in)Outside diameter ... 14.35 mm (.565 in)Color code (stripes) ... none(5) Governor housing assembly.(6) 1W4243 Spring (bumper): Length under test force ... 26.3 mm (1.04 in)Test force ... 0.194 N (.0437 lb)Free length after test ... 32 mm (1.3 in)Outside diameter ... 8.3 mm (.33 in)Color code (stripes) ... one yellow(7) Full load stop block. (8) Distance four dowels extend above the surface of governor housing (5) ... 6.0 0.5 mm (.24 .02 in)(9) Distance two dowels extend above the surface of the governor housing ... 3.0 0.5 mm (.12 .02 in) (10) Distance from the surface of block (7) to the end of the dowel ... 62.00 0.75 mm (2.44 .03 in) (11) Tighten the plug to a torque of ... 11 2 N m (8.1 1.5 lb ft)(12) Tighten the body to a torque of ... 6.25 1.35 N m (4.6 1.0 lb ft)(13) Tighten the insulator to a torque of ... 3.4 0.5 N m (31 4 lb in)(14) Tighten bolts to a torque of ... 3.5 0.4 N m (2.57 4 lb in)