101695-3370 ZEXEL 9 400 616 108 BOSCH INJECTION-PUMP ASSEMBLY 9400616108 1016953370 6206711311

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 108 9400616108

ZEXEL 101695-3370 1016953370

KOMATSU 6206711311 6206711311

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Buy INJECTION-PUMP ASSEMBLY 101695-3370 zexel genuine, new aftermarket engine parts with delivery

Service parts 101695-3370 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-9420

3. GOVERNOR 105400-6430

4. SUPPLY PUMP 105220-5610

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4110

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105048-3060

14. NOZZLE

105017-0090

15. NOZZLE SET

Include in #1:

101695-3370 as INJECTION-PUMP ASSEMBLY

106671-7570 as _

106671-7571

106671-7573

Cross reference number

BOSCH 9 400 616 108 9400616108

ZEXEL 101695-3370 1016953370

KOMATSU 6206711311 6206711311

Zexel num

Bosch num

Firm num

Name

101695-3370

9 400 616 108

6206711311 KOMATSU

INJECTION-PUMP ASSEMBLY
6D95L K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.3

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 36.7 34.7 38.7

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.8

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 38.6 36.6 40.6

Fixing the lever *

Injection quantity adjustment_03

Adjusting point -

Rack position 9.8+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8.5 7.5 9.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT: RAL (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
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K=20 RAL=15+0.2mm N1=1250r/min N2=800r/min N3=1250r/min N4=400r/min
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=25deg+-5deg b=28deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
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----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min

Information:

1. Remove cylinder head assembly mounting bolts (1) and (2).
To prevent damage to the cylinder head assembly-to-spacer block dowels, keep the head assembly level during removal.
2. Fasten a hoist to the cylinder head assembly as shown. Lift the cylinder head assembly off of the spacer block. The approximate weight of the cylinder head is 236 kg (520 lb).3. Remove the cylinder head assembly gasket from the spacer block. The following steps are for the installation of the cylinder head assembly.4. Thoroughly clean the mating surfaces of the cylinder head assembly and the spacer block.5. Install the head gasket on the spacer block.6. Fasten a hoist to the cylinder head assembly. Position the cylinder head assembly on the dowels in the spacer block. Lower the cylinder head assembly onto the spacer block.7. Put clean engine oil on the threads of bolts (1) and (2) that hold the cylinder head assembly in position. Install bolts (1) and (2).
Cylinder Head Assembly Tightening Sequence8. Tighten cylinder head assembly mounting bolts (1) and (2) as follows:a. Put 2P2506 Thread Lubricant on the threads of bolts (1) and (2).b . Tighten bolts 1 through 26 in numerical sequence shown to a torque of 150 15 N m (110 11 lb ft).c. Tighten bolts 1 through 26 in numerical sequence shown to a torque of 275 15 N m (200 11 lb ft).d. Retorque bolts 1 through 26 in numerical sequence shown to 275 15 N m (200 11 lb ft).e. Tighten bolts 27 through 33 in numerical sequence shown to a torque of 25 7 N m (18 5 lb ft).End By:a. install valve cover baseb. install (EUI) fuel injectorsc. install rocker arm assemblies and push rodsd. install water outlet manifolde. install exhaust manifold