101695-3140 ZEXEL 9 400 612 173 BOSCH INJECTION-PUMP ASSEMBLY 9400612173 1016953140 6207711910


 

Information injection-pump assembly

BOSCH 9 400 612 173 9400612173
ZEXEL 101695-3140 1016953140
KOMATSU 6207711910 6207711910
101695-3140 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101695-3140 zexel genuine, new aftermarket engine parts with delivery

Service parts 101695-3140 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-9420
3. GOVERNOR 105400-6710
4. SUPPLY PUMP 105220-5610
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5631
11. Nozzle and Holder 6207-11-3102
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3300
14. NOZZLE 105017-1450
15. NOZZLE SET

Include in #1:

101695-3140 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 173 9400612173
ZEXEL 101695-3140 1016953140
KOMATSU 6207711910 6207711910


Zexel num
Bosch num
Firm num
Name
101695-3140 
101695-3670 
9 400 612 173 
6207711910  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D95L K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   67.3 66.3 68.3
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.5+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101695-3140
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Rack difference between N = N1 and N = N2
----------
K=9 RAL=15+0.2mm N1=1450r/min N2=800r/min
----------

Speed control lever angle

Test data 101695-3140
F:Full speed I:Idle S:Stop
----------

----------
a=31deg+-5deg b=12deg+-5deg c=32deg+-3deg

Timing setting

Test data 101695-3140
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min




Information:

A "single" winding (single output) magnetic pickup sensor is recommended for use as a vehicle speed sensor for the 3406B (PEEC III) System. Experience has shown that use of a "dual" winding (dual output) vehicle speed sensor can contribute to electrical noise problems. Vehicle speed buffer negative battery pin must be connected to engine ground, not to cab ground. The vehicle speed circuit consists of the Vehicle Speed Sensor, the Vehicle Speed Buffer and associated wiring. The sensor is a standard magnetic pickup and is supplied by the truck manufacturer. It senses the movement of teeth on the output shaft of the transmission. The buffer (Caterpillar supplied) takes the signal from the sensor, conditions it and sends it to both the ECM and the vehicle speedometer.There are three acceptable options for wiring of the vehicle speed circuit: For all three options, the Vehicle Speed Buffer should be grounded to the same ground point as the ECM. On 3406B (PEEC III) Engines, the ECM ground point is the cylinder head ground stud.Option 1. Use separate sensors for the Vehicle Speed Buffer and the speedometer, with the second sensor supplying the signal to the speedometer. This option completely isolates the two circuits and is preferred by Caterpillar. See Illustration 1.
Illustration 1
Recommended vehicle speed circuit wiring when using two separate sensors.Option 2. Use a single sensor, with the Vehicle Speed Buffer supplying the signal to the speedometer. This option provides good results when correctly wired. Note that this illustration is electrically identical to the schematic in the 3406B (PEEC III) Diesel Truck Engine Electrical Schematic, Form No SENR5152, which is in the complete Service Manual, 3406B (PEEC III) Diesel Truck Engine, Form No. SENR5150, but shows the required grounding for the speedometer more clearly.The 3E0020 buffer provides a second output line for speedometer requiring two signal lines.
Illustration 2
Recommended vehicle speed circuit wiring using a single sensor.Option 3. Use a dual winding sensor, with the second winding supplying the signal to the speedometer. This option is not preferred by Caterpillar, but can provide acceptable results if the sensor is installed correctly.Dual winding sensors may be used in some new OEM installations which have been specifically reviewed by Caterpillar.
Illustration 3
Recommended vehicle speed circuit wiring when using a dual-winding sensor.The Vehicle Speed Buffer has a five-pin connector (J14/P14) with pins to battery negative, battery positive, the ECM and two for the vehicle speedometer.+ Battery (Pin A) supplies battery power to the buffer.- Battery (Pin B) provides battery ground through the cylinder head ground stud.Buffer Output to the ECM (Pin D) supplies a series of 5 volt DC pulses to the ECM. The frequency of the pulses varies directly with the speed of the vehicle.When a single Vehicle Speed Sensor is used, as in Illustration 2, the vehicle speed signal to the speedometer is provided by the buffer.The 3E0020 buffer has two speedometer outputs, one at P14, Pin C and one at P14, Pin E. Output at each one is a series of -8 volt

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Group cross 101695-3140 ZEXEL

Komatsu 

9 400 616 092 
6207711811 
INJECTION-PUMP ASSEMBLY
S6D95L
9 400 616 093 
6207711960 
INJECTION-PUMP ASSEMBLY
S6D95L
9 400 616 094 
6207711930 
INJECTION-PUMP ASSEMBLY
S6D95L
9 400 616 095 
6207711950 
INJECTION-PUMP ASSEMBLY
S6D95L
101695-3140  

101695-3670 
9 400 612 173 
6207711910 
INJECTION-PUMP ASSEMBLY
S6D95L
 
6207711410 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 616 096 
6207711411 
INJECTION-PUMP ASSEMBLY
S6D95L
 
6207711421 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 611 447 
6207711422 
INJECTION-PUMP ASSEMBLY
S6D95L
 
6207711430 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 616 097 
6207711431 
INJECTION-PUMP ASSEMBLY
S6D95L
 
6207711440 
INJECTION-PUMP ASSEMBLY
S6D95L
 
6207711690 
INJECTION-PUMP ASSEMBLY
S6D95L
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