101693-9840 ZEXEL 9 400 610 333 BOSCH INJECTION-PUMP ASSEMBLY 9400610333 1016939840 1671395208


 

Information injection-pump assembly

BOSCH 9 400 610 333 9400610333
ZEXEL 101693-9840 1016939840
NISSAN-DIESEL 1671395208 1671395208
101693-9840 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101693-9840 zexel genuine, new aftermarket engine parts with delivery

Service parts 101693-9840 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3650
3. GOVERNOR 105921-4800
4. SUPPLY PUMP 105220-5690
5. AUTOM. ADVANCE MECHANIS 105614-3311
6. COUPLING PLATE 105661-0631
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6970
11. Nozzle and Holder 16600-95011
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4620
14. NOZZLE 105015-6600
15. NOZZLE SET

Include in #1:

101693-9840 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 333 9400610333
ZEXEL 101693-9840 1016939840
NISSAN-DIESEL 1671395208 1671395208


Zexel num
Bosch num
Firm num
Name
101693-9840 
101697-9140 
9 400 610 333 
1671395208  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
NE6T * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.6
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   106.4 104.8 108
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.9+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9 7.2 10.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.6)
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   106.4 105.4 107.4
Basic   *
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.1
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   96.7 93.5 99.9
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_05
Adjusting point   C
Rack position   12.3+-0. 5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   52.5 50.5 54.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   80 80 100
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   R2-1.45
Boost pressure kPa   3.3 2 4.6
Boost pressure mmHg   25 15 35
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   R2-1.15
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_03
Pump speed r/min   550 550 550
Rack position   R2(R1-0. 6)
Boost pressure kPa   18.7 18.7 18.7
Boost pressure mmHg   140 140 140
Timer adjustment
Pump speed r/min   920--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   870
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101693-9840
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke
----------
T1=B36
----------

Speed control lever angle

Test data 101693-9840
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=26.5deg+-5deg b=43deg+-3deg

Stop lever angle

Test data 101693-9840
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=36mm
----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101693-9840
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Information:

P-305: No Or Poor Response To Throttle
Probable root causes:* Active Diagnostic Codes* PEEC III Self-Checks or Cold Mode (normal operation)* Progressive Shift Parameters (normal operation)* Throttle position signal* Rack subsystem* Vehicle speed signalPerform the following tests in order:1. Troubleshoot any ACTIVE diagnostic codes.2. Verify that PEEC III has completed its startup self-checks and is out of cold mode.3. Check Progressive Shift Parameters to verify that they are not the cause of the complaint.4. P-502: Throttle Position Sensor Test5. P-521: Rack Position Sensor Test6. P-523: Rack Solenoid (BTM) Test7. P-504: Vehicle Speed Signal TestP-306: Low Power/Engine RPM Restricted/Will Not Reach VSL
Probable root causes:* Active Diagnostic Codes* Customer Parameters (normal operation)* PEEC III Self-Checks or Cold Mode (normal operation)* Throttle position signal* Fuel supply restrictions* Inlet air system problems* Exhaust system restrictions* Boost pressure signals* Rack controls* Timing advance* Vehicle speed signalPerform the following tests in order:1. Troubleshoot any ACTIVE or LOGGED diagnostic codes. * Code 24, 46, and 48 limit engine speed to 1350 rpm.* Code 36 limits engine speed to "Engine RPM At VSL".* Codes 22, 23, 25, 43, 44 limit engine power.2. Verify that the complaint is NOT due to parameters. * Check Progressive Shift Parameters, Vehicle Speed Limit, and Top Engine Limit.* Verify that Full Load Setting and Full Torque Setting are programmed to the values stamped on the engine information plate.3. Verify that PEEC III has completed its startup self-checks and is out of cold mode.4. P-502: Throttle Position Sensor Test5. Check for proper fuel pressure/fuel return flow.6. Check for air system problems: * Plugged air filter* Aftercooler restrictions* Aftercooler leaks* High intake air temperature7. Check for exhaust system restrictions8. P-514: Boost Pressure Sensor Test9. P-520: Dynamic Rack Controls Test10. P-533: Dynamic Injection Timing Test11. P-504: Vehicle Speed Signal TestP-307: Cruise Or PTO Does Not Function
Probable root causes:* Active Diagnostic Codes* Customer Parameters (normal operation)* Cruise/PTO Switches* Vehicle speed signalPerform the following tests in order:1. Troubleshoot any ACTIVE diagnostic codes.2. Check High/Low Cruise Limit and Vehicle Speed Calibration.3. P-505: Cruise Control and PTO Switches Test4. P-506: Service Brake and Clutch Switches Test5. P-504: Vehicle Speed Signal TestP-308: Intermittent Engine Shutdowns
Use this procedure ONLY if the engine shut down completely and had to be restarted using the keyswitch. Probable root causes:* Poor connection* Battery power or ground to ECM (vehicle wiring)* After Market engine protection devices (PEEC III does not have engine protection shutdown feature)* Fuel supply* Shutoff solenoid* Shorted 8 volt sensor supply voltage* Rack controls* Engine speed sensor* ECM or Personality ModulePerform the following steps in order:1. Check external PEEC III wiring harness and connectors (refer to P-500: Inspecting Electrical Connectors): * ECM (J4/P4) and Vehicle (J7/P7) connectors.* Transducer connector (J5/P5)* Rack solenoid connector (J3/P3)* Shutoff solenoid connector (J13/P13)2. P-501: Electrical Power Supply Test3. Check for correct installation and operation of engine protection devices.4. P-513: Shutoff Solenoid5. Check fuel tanks and lines for foreign objects which may block fuel supply.6. Bypass OEM wiring and shutdown devices for testing (refer to P-501: Electrical Power Supply

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