101693-9300 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016939300 16713z5860

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101693-9300 1016939300

NISSAN-DIESEL 16713Z5860 16713z5860

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Service parts 101693-9300 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-3800

3. GOVERNOR 105921-4330

4. SUPPLY PUMP 105220-7050

5. AUTOM. ADVANCE MECHANIS 105672-0180

6. COUPLING PLATE 105661-0391

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7500

11. Nozzle and Holder 16600-Z5571

12. Open Pre:MPa(Kqf/cm2) 16.7{170}/21.6{220}

13. NOZZLE-HOLDER 105030-4140

14. NOZZLE 105015-7430

15. NOZZLE SET

Include in #1:

101603-6980 as _

101693-9300 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101693-9300 1016939300

NISSAN-DIESEL 16713Z5860 16713z5860

Zexel num

Bosch num

Firm num

Name

101693-9300

16713Z5860 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE6TA * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 14.4

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 97.8 95.8 99.8

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point -

Rack position 9.7+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 9.5 7.7 11.3

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(14.4)

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 97.8 96.8 98.8

Basic *

Fixing the lever *

Boost pressure kPa 28 28

Boost pressure mmHg 210 210

Injection quantity adjustment_04

Adjusting point B

Rack position R1(14.4)

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 102.7 99.5 105.9

Fixing the lever *

Boost pressure kPa 28 28

Boost pressure mmHg 210 210

Injection quantity adjustment_05

Adjusting point I

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 80 80 100

Fixing the lever *

Rack limit *

Boost compensator adjustment

Pump speed r/min 1000 1000 1000

Rack position R1-2.2

Boost pressure kPa 4 2.7 5.3

Boost pressure mmHg 30 20 40

Boost compensator adjustment_02

Pump speed r/min 1000 1000 1000

Rack position R1(14.4)

Boost pressure kPa 14.7 14.7 14.7

Boost pressure mmHg 110 110 110

Timer adjustment

Pump speed r/min 1170--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1120

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1400

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=C99 BCL=2.2+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=26.5deg+-5deg b=44deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

(1) Oil cooler base bypass valve.Opening pressure ... 296 kPa (43 psi)(2) Base assembly.Tighten stud that holds filter assembly (3) to a torque of ... 68 7 N m (50 5 lb ft)(3) Filter assembly.(4) Cover. Tighten to a torque of ... 60 10 N m (44 7 lb ft)(5) Seal. Lubricate seal with lubricant being sealed.
Section A-A. Oil Filter Bypass Valve.The bypass opening pressure differential is 170 kPa (25 psi).(6) Seal.(7) Spring (8M3182):Assembled length ... 63.5 mm (2.50 in)Load at assembled length ... 36.5 N (8.92 lb)Free length after test ... 91.7 mm (3.61 in)Outside diameter ... 20.6 mm (.81 in)(8) Seal.(9) Plunger.
Section B-B. Oil Pump Bypass Valve.(10) Spring (2N6005):Assembled length ... 96.52 mm (3.800 in)Load at assembled length ... 92.52 N (20.817 lb)Operating length (min) ... 45.72 mm (1.800 in)Load at min operating length ... 257.55 N (57.949 lb)Free length after test ... 124.71 mm (4.910 in)Outside diameter ... 21.84 mm (.860 in)(11) Valve.(12) Seal.(13) Seal
Section C-C. High Pressure Relief Valve.The relief pressure is 696 kPa (101 psi).(14) Spacer.(15) Spring (1A2170):Assembled length ... 21.43 mm (.844 in)Load at assembled length ... 198.03 13.35 N (44.500 3.000 lb)Free length after test ... 31.00 mm (1.220 in)Outside diameter ... 19.60 mm (.772 in)(16) Seal.
Oil Cooler Bypass Valve.(17) Minimum stroke ... 8.4 mm (.33 in)(18) Length of valve fully compressed ... 44.2 1 mm (1.70 .04 in)(19) Length of valve fully extended ... 52.6 1 mm (2.10 .04 in)(B) Position "B".Valve Data:Start to close temperature ... 100 to 102.8°C (212 to 217°F)Position "B" temperature activation ... 111.1°C (232°F)Position "B" bypass opening pressure differential ... 155 17 kPa (22 2 psi)Fail safe activation temperature ... 126.7°C (260°F) Unit will stroke to and remain at position "B" at failsafe activation temperature.