101693-2560 ZEXEL 9 400 616 067 BOSCH INJECTION-PUMP ASSEMBLY 9400616067 1016932560 220001122a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 067 9400616067

ZEXEL 101693-2560 1016932560

HINO 220001122A 220001122a

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Buy INJECTION-PUMP ASSEMBLY 101693-2560 zexel genuine, new aftermarket engine parts with delivery

Service parts 101693-2560 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-3111

3. GOVERNOR 105472-0610

4. SUPPLY PUMP 105210-4180

5. AUTOM. ADVANCE MECHANIS 105612-1180

6. COUPLING PLATE 105661-0110

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE 105000-1310

15. NOZZLE SET

Include in #1:

101603-1020 as _

101603-1021

101693-2560 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 067 9400616067

ZEXEL 101693-2560 1016932560

HINO 220001122A 220001122a

Zexel num

Bosch num

Firm num

Name

101693-2560

9 400 616 067

220001122A HINO

INJECTION-PUMP ASSEMBLY
EB200 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105780-0020

Bosch type code DN4SD24T

Nozzle holder 105031-2010

Bosch type code KB56SD273

Opening pressure MPa 11.8

Opening pressure kgf/cm2 120

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.1 2.05 2.15

Rack position
After adjusting injection quantity. R=B

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 13.2

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 105 103 107

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 13

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 111 110 112

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.8+-0.5

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 20 17.4 22.6

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Timer adjustment

Pump speed r/min 300+50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 400

Advance angle deg. 0.7 0.35 1.2

Timer adjustment_03

Pump speed r/min 500

Advance angle deg. 1.4 0.9 1.9

Timer adjustment_04

Pump speed r/min 700

Advance angle deg. 2.7 2.2 3.2

Timer adjustment_05

Pump speed r/min 900

Advance angle deg. 5.5 5 5.5

Timer adjustment_06

Pump speed r/min 950

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL
----------
DL=7.3-0.2mm RAL=15.5+0.2mm
----------

0000000901

F:Full load I:Idle S:Stop
----------

----------
a=21deg+-5deg b=10deg+-3deg c=43deg+-2deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300r/min Ra=7.8mm
----------

Information:

Caterpillar engines are identified with serial numbers, fuel system setting numbers, and arrangement numbers. In some cases, modification numbers are used. These numbers are shown on the serial number plate mounted on the engine.Caterpillar dealers need all of these numbers to determine which components were included on the engine when it was assembled at the factory. This permits accurate identification of replacement part numbers.Quality Caterpillar replacement parts are available from Caterpillar dealers throughout North America and the world. Their parts stocks are up to date and include all parts normally required to protect your Caterpillar engine investment.Serial Number Plate
The Serial Number Plate is located on the left side of the cylinder block. The engine serial number, model, and arrangement number are stamped on the Serial Number Plate.Information Plate
The Information Plate is located on the right side near valve cover. The engine's maximum altitude, horsepower, high idle, full load rpm, and other information is stamped on the Information Plate.Reference Numbers
Fill in the blanks for future reference. Ordering Parts
When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.When service or maintenance is needed for your Caterpillar engine, be prepared to give the dealer all the information that is provided on the Information Plate.Discuss the problem with the dealer, such as when it occurs, what happens, etc. This will help the dealer in troubleshooting and solving the problem faster.