101692-3890 ZEXEL 9 400 616 056 BOSCH INJECTION-PUMP ASSEMBLY 9400616056 1016923890 6207711210


 

Information injection-pump assembly

BOSCH 9 400 616 056 9400616056
ZEXEL 101692-3890 1016923890
KOMATSU 6207711210 6207711210
101692-3890 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101692-3890 zexel genuine, new aftermarket engine parts with delivery

Service parts 101692-3890 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-9380
3. GOVERNOR 105400-6090
4. SUPPLY PUMP 105220-5280
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4160
11. Nozzle and Holder 6206-11-3100
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3060
14. NOZZLE 105017-0140
15. NOZZLE SET

Include in #1:

101692-3890 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 056 9400616056
ZEXEL 101692-3890 1016923890
KOMATSU 6207711210 6207711210


Zexel num
Bosch num
Firm num
Name
101692-3890 
101695-3050 
9 400 616 056 
6207711210  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D95L K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-7420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   1025 1025 1025
Average injection quantity mm3/st.   69 68 70
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101692-3890
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Rack difference between N = N1 and N = N2
----------
K=16 RAL=15+0.2mm N1=1025r/min N2=750r/min
----------

Speed control lever angle

Test data 101692-3890
F:Full speed I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=80mm
----------
a=31deg+-5deg b=17deg+-3deg c=32deg+-3deg

Timing setting

Test data 101692-3890
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=58deg+-3deg b=2deg+-30min




Information:

Contact your Caterpillar dealer for part numbers and available container sizes.
This oil is formulated for transmissions and drive trains only, and should not be used in engines. Shortened engine service life will result.Do not use Caterpillar Gear Oil (GO) in marine transmissions. Gear Oil can cause seal material to fail and possibly leak. Gear Oil also may not be compatible with friction materials and can reduce transmission efficiency.
Multi-grade oils are not currently blended by Caterpillar for use in transmissions. Multi-grade oils which use high molecular weight polymers as viscosity index improvers lose their viscosity effectiveness by permanent and temporary shear of the viscosity index improver. Therefore, multi-grade oils are not recommended for transmissions. The Caterpillar TO-4 specification does include a test for multi-grade oil shear stability. Multi-grade oils with adequate shear stability may be available in the future.Commercial Transmission/Drive Train Oils
If Caterpillar Transmission/Drive Train Oil is not used, commercial oils meeting the Caterpillar TO-4 specification must be used in Caterpillar marine transmissions:* TO-4 Specification Oils, single grade onlyCommercial Marine Transmissions
For marine transmissions which are not manufactured by Caterpillar, refer to the marine transmission or vessel OEM lubrication recommendations.S O S Oil Analysis
Caterpillar's Scheduled Oil Sampling (S O S) Oil Analysis should be a part of an engine's overall maintenance program. The S O S program monitors the engine and transmission through used oil analysis. The oil analysis measures wear metals and oil condition. Deviations from established limits or trend lines can diagnose an impending problem before the problem becomes apparent, costly, and destructive.See your Caterpillar dealer for more information regarding S O S Oil Analysis and how the program can help you manage your engine and transmission.Engine Lubricant Recommendations Summary
To achieve all the performance that was built into a Caterpillar engine, follow these guidelines:* Select the proper Caterpillar oil or commercial oil that meets the API specifications* Select the proper oil viscosity based on the applicable Lubricant Viscosities chart* Replace the engine oil and oil filter(s) at the intervals specified in the Operation and Maintenance Manual* Perform maintenance according to the Operation and Maintenance ManualCaterpillar Lubricating Grease
Caterpillar provides grease for a variety of applications and extreme temperature conditions. The descriptions of these products follow.Contact your Caterpillar dealer for part numbers and available container sizes. One grease may be incompatible with another grease. When using commercial grease, make sure the grease is compatible with the grease used in your system, or make sure to purge the system. Contact your supplier regarding grease compatibility questions.Multipurpose Grease
Multipurpose Lithium Complex Grease (MPG)
MPG is a NLGI No.2 general purpose lithium complex grease for light to medium duty applications. MPG has good high temperature characteristics, with a minimum dropping point of 260°C (500°F). MPG contains unleaded extreme pressure additives and anti-wear and corrosion inhibitors to provide extra protection in a variety of construction, agricultural and automotive applications.MPG meets the requirements for extended service intervals of automotive chassis points and wheel bearings with disc brakes, particularly in passenger cars, vans, light trucks and taxi fleets.

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Group cross 101692-3890 ZEXEL

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101692-3890  

101695-3050 
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6207711210 
INJECTION-PUMP ASSEMBLY
S6D95L
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