Information injection-pump assembly
BOSCH
9 400 616 048
9400616048
ZEXEL
101692-3780
1016923780
KOMATSU
6206711334
6206711334
Rating:
Service parts 101692-3780 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
6207-11-3100
12.
Open Pre:MPa(Kqf/cm2)
19.6{200}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 616 048
9400616048
ZEXEL
101692-3780
1016923780
KOMATSU
6206711334
6206711334
Zexel num
Bosch num
Firm num
Name
9 400 616 048
6206711334 KOMATSU
INJECTION-PUMP ASSEMBLY
6D95L K 14BE INJECTION PUMP ASSY PE6A PE
6D95L K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Rack position
Point A R=A
Point A R=A
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
R1(9.5)
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
29.6
28.6
30.6
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
10.7+-0.
5
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
10.5
9.5
11.5
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK CAP: R1
(3)Rack difference from N = N1
(4)Rack difference between N = N2 and N = N3
----------
K=15 R1=(17.5)mm N1=1200r/min N2=1200r/min N3=250r/min
----------
----------
K=15 R1=(17.5)mm N1=1200r/min N2=1200r/min N3=250r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=(21deg)+-5deg b=(25deg)+-5deg
----------
----------
a=(21deg)+-5deg b=(25deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=26.5deg+-5deg b=53deg+-5deg
----------
----------
a=26.5deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of key groove at No 1 cylinder's beginning of injection
(3)Stamp aligning marks on the pump housing flange.
(4)-
(5)-
----------
----------
a=59deg36min+-3deg b=0deg24min+-30min
----------
----------
a=59deg36min+-3deg b=0deg24min+-30min
Information:
Reference Numbers
Information for the following listed items may be needed for ordering parts. Locate the information for your engine. Record the information on the appropriate line below. You may wish to make a copy of this record. Retain the information for future reference.Record for Reference
Engine Model ____________________Engine Serial No. ____________________Engine Arrangement No. ____________________Engine Power ____________________Engine Low Idle rpm ____________________Engine Full Load rpm ____________________Performance Specification No. ____________________Governor Group No. ____________________Fuel Filter Element No. ____________________Lubrication Oil Filter Element No. ____________________Auxiliary Oil Filter Element No. ____________________Lubrication Oil System Capacity ____________________Supplemental Coolant Additive Maintenance Element No. ____________________Supplemental Coolant Additive Precharge Element (Optional) No. ____________________Cooling System Capacity ____________________Air Cleaner Element No. ____________________Fan Drive Belt Set No. ____________________Alternator Belt No. ____________________Ordering Parts
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout North America and the world. Their parts stocks are up to date and include all parts normally required to protect your Caterpillar engine investment.When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.When service or maintenance is needed for your Caterpillar engine, be prepared to give the dealer all the information that is provided on the Information Plate.Discuss the problem with the dealer, such as when it occurs, what happens, etc. This will help the dealer in troubleshooting and solving the problem faster.
Information for the following listed items may be needed for ordering parts. Locate the information for your engine. Record the information on the appropriate line below. You may wish to make a copy of this record. Retain the information for future reference.Record for Reference
Engine Model ____________________Engine Serial No. ____________________Engine Arrangement No. ____________________Engine Power ____________________Engine Low Idle rpm ____________________Engine Full Load rpm ____________________Performance Specification No. ____________________Governor Group No. ____________________Fuel Filter Element No. ____________________Lubrication Oil Filter Element No. ____________________Auxiliary Oil Filter Element No. ____________________Lubrication Oil System Capacity ____________________Supplemental Coolant Additive Maintenance Element No. ____________________Supplemental Coolant Additive Precharge Element (Optional) No. ____________________Cooling System Capacity ____________________Air Cleaner Element No. ____________________Fan Drive Belt Set No. ____________________Alternator Belt No. ____________________Ordering Parts
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout North America and the world. Their parts stocks are up to date and include all parts normally required to protect your Caterpillar engine investment.When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.When service or maintenance is needed for your Caterpillar engine, be prepared to give the dealer all the information that is provided on the Information Plate.Discuss the problem with the dealer, such as when it occurs, what happens, etc. This will help the dealer in troubleshooting and solving the problem faster.