Information injection-pump assembly
BOSCH
9 400 616 045
9400616045
ZEXEL
101692-3690
1016923690
KOMATSU
6207711242
6207711242
Rating:
Service parts 101692-3690 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
19.6(200)
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 616 045
9400616045
ZEXEL
101692-3690
1016923690
KOMATSU
6207711242
6207711242
Zexel num
Bosch num
Firm num
Name
9 400 616 045
6207711242 KOMATSU
INJECTION-PUMP ASSEMBLY
S6D95L * K 14BE INJECTION PUMP ASSY PE6A PE
S6D95L * K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Rack position
Point A R=A
Point A R=A
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.2
Pump speed
r/min
950
950
950
Average injection quantity
mm3/st.
44.5
43.5
45.5
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
10.4+-0.
5
Pump speed
r/min
425
425
425
Average injection quantity
mm3/st.
12.5
11.5
13.5
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT: RAL
(3)Rack difference between N = N1 and N = N2
(4)Damper spring setting: DL
----------
K=14 RAL=17.5+-0.2mm N1=950r/min N2=400r/min DL=7.7+-0.1mm
----------
----------
K=14 RAL=17.5+-0.2mm N1=950r/min N2=400r/min DL=7.7+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=(8deg)+-5deg b=32deg+-3deg c=(29deg)+-5deg
----------
----------
a=(8deg)+-5deg b=32deg+-3deg c=(29deg)+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(30deg)
----------
----------
a=(30deg)
Information:
Lubricant Viscosity Recommendations
The proper SAE grade of oil to select is determined by the minimum outside temperature at which the engine will be started and the maximum outside temperature in which the engine will be operating. This recommendation is to ensure the correct viscosity is used until the next oil change. Engine start-up at lower than specified ambient temperature requires caution. Start-up at very low ambient temperatures may require a jacket water heater, auxiliary oil heaters or other methods to increase the engine crankcase and surrounding temperatures. When operating below -20°C (-4°F) refer to Caterpillar for information.The use of multi-viscosity oils is preferred because of full protection through a wider temperature range. See chart for recommended viscosity and temperature range. To determine if the oil in the crankcase will flow in cold weather, remove the oil dipstick before starting. If the oil will flow off, the oil is fluid enough to circulate properly.Lubricant Viscosity Chart
Refill Capacities
Engine Crankcase Oil Capacity
The crankcase refill capacities reflect the engine crankcase capacity plus on-engine oil filter change. If equipped with an auxiliary oil filter system, consult the oil filter system manufacturer for information.Total Cooling System Capacity
The Total Cooling System capacity will vary, depending on the engine model (3114 or 3116), radiator system size and capacity provided by truck/vehicle manufacturer. In order to properly maintain the cooling system, Total Cooling System capacity must be known. The chart below is left blank and should be filled in by the customer to determine the Total Cooling System Capacity for his engine and application.Add 0.25 liter (0.5 U.S. pint) of Caterpillar liquid supplemental coolant additive (Conditioner) for every 30 liter (8 U.S. gallon) of cooling system capacity to maintain the cooling system at Every 250 Service Hours.
The proper SAE grade of oil to select is determined by the minimum outside temperature at which the engine will be started and the maximum outside temperature in which the engine will be operating. This recommendation is to ensure the correct viscosity is used until the next oil change. Engine start-up at lower than specified ambient temperature requires caution. Start-up at very low ambient temperatures may require a jacket water heater, auxiliary oil heaters or other methods to increase the engine crankcase and surrounding temperatures. When operating below -20°C (-4°F) refer to Caterpillar for information.The use of multi-viscosity oils is preferred because of full protection through a wider temperature range. See chart for recommended viscosity and temperature range. To determine if the oil in the crankcase will flow in cold weather, remove the oil dipstick before starting. If the oil will flow off, the oil is fluid enough to circulate properly.Lubricant Viscosity Chart
Refill Capacities
Engine Crankcase Oil Capacity
The crankcase refill capacities reflect the engine crankcase capacity plus on-engine oil filter change. If equipped with an auxiliary oil filter system, consult the oil filter system manufacturer for information.Total Cooling System Capacity
The Total Cooling System capacity will vary, depending on the engine model (3114 or 3116), radiator system size and capacity provided by truck/vehicle manufacturer. In order to properly maintain the cooling system, Total Cooling System capacity must be known. The chart below is left blank and should be filled in by the customer to determine the Total Cooling System Capacity for his engine and application.Add 0.25 liter (0.5 U.S. pint) of Caterpillar liquid supplemental coolant additive (Conditioner) for every 30 liter (8 U.S. gallon) of cooling system capacity to maintain the cooling system at Every 250 Service Hours.