101692-3680 ZEXEL 9 400 616 044 BOSCH INJECTION-PUMP ASSEMBLY 9400616044 1016923680 6206711570


 

Information injection-pump assembly

BOSCH 9 400 616 044 9400616044
ZEXEL 101692-3680 1016923680
KOMATSU 6206711570 6206711570
101692-3680 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101692-3680 zexel genuine, new aftermarket engine parts with delivery

Service parts 101692-3680 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-9260
3. GOVERNOR 105400-4731
4. SUPPLY PUMP 105220-5280
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4110
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105048-3060
14. NOZZLE 105017-0090
15. NOZZLE SET

Include in #1:

101692-3680 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 044 9400616044
ZEXEL 101692-3680 1016923680
KOMATSU 6206711570 6206711570


Zexel num
Bosch num
Firm num
Name
101692-3680 
101695-3250 
9 400 616 044 
6206711570  KOMATSU
INJECTION-PUMP ASSEMBLY
6D95L K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.4
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   38.6 37.6 39.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.3+-0. 5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   10.5 9.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101692-3680
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK CAP: R1 (3)Rack difference from N = N1 (4)Rack difference to N = N2
----------
K=20 R1=(17.5)mm N1=1175r/min N2=1175r/min
----------

Speed control lever angle

Test data 101692-3680
F:Full speed I:Idle S:Stop
----------

----------
a=(26deg)+-5deg b=32deg+-3deg c=(26deg)+-5deg

Timing setting

Test data 101692-3680
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min




Information:

Adjustto conform and correspond to specifications.Checkto observe for satisfactory conditions, accuracy, safety or performance.Exchangeto trade a worn or failing component for a remanufactured or rebuilt component.Inspectto examine closely, in critical appraisal, while testing or evaluating components or systems.Inspect/Rebuild or Exchangeto examine closely; then making the decision on repair option (Rebuild or Exchange).Lubricateto apply a lubricant (oil, grease, etc.) as specified for reducing friction, heat and wear between solid surfaces.Rebuildto repair a worn or failing component with new parts, components and/or remanufactured components.Replaceto install something new, remanufactured or rebuilt in place of an existing worn or failing component.Maintenance Intervals
The Maintenance Schedule requires all previous interval maintenance items to be performed first. For instance, if the PM Level 2 maintenance is being performed, then the PM Level 1 and Daily maintenance items must be completed BEFORE performing the PM Level 2 maintenance.Interval Terminology
Engine components can generally be grouped into speed sensitive and load sensitive categories. Therefore, the maintenance interval for each item listed in the Maintenance Schedule is primarily based on the item and its relationship to either engine speed or load. Speed sensitive items such as water pumps, alternators, air compressors, etc., are not primarily affected by the load on your engine during operation. The load on an engine will not significantly accelerate the repair or replacement cycle for speed sensitive items. Therefore, the maintenance intervals established for speed sensitive items are based on time and service hour intervals. Load sensitive items are affected by the load on your engine during operation. Generally speaking, the lower the load, the longer the engine life and conversely, the higher the load, the shorter the engine life. A heavy load on an engine will accelerate the repair or replacement cycle for load sensitive items.Load sensitive items are normally internal engine components. The amount of fuel consumed is directly related to the load on your engine. The amount of fuel consumed is a better indicator of when to perform maintenance than time, however Caterpillar recognizes that fuel consumption is difficult to document in some applications. An estimated fuel consumption figure can be used to determine some intervals.Maintenance Options
Rebuild with New Parts - Genuine Caterpillar parts are constantly tested and modified to incorporate the latest design advancements. Caterpillar may rebuild or provide the parts needed for overhauling your engine. Your benefit; long lasting replacement parts at competitive prices. New Components - Replace worn or failing components with new components. Repair Kits - These useful kits may be obtained from Caterpillar. These kits include all the necessary parts and instructions to repair the components in the owner's maintenance shop or at a Caterpillar servicing facility. Repair kits simplify parts ordering, help speed repairs and reduce parts cost. Exchange - This cost-cutting service permits you to exchange worn engine components for quality Caterpillar Remanufactured components on an over-the-counter basis. When you need them, these parts are ready for a substantial savings in both time and money. Caterpillar Factory Remanufactured Components - The latest remanufacturing techniques and

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101692-3680  

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INJECTION-PUMP ASSEMBLY
6D95L
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