101692-3290 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016923290


 

Information injection-pump assembly

ZEXEL 101692-3290 1016923290
101692-3290 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 101692-3290 1016923290


Zexel num
Bosch num
Firm num
Name
101692-3290 
101692-3291 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D95L *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   78.6 77.6 79.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13.1 12.1 14.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101692-3290
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)The torque control spring does not operate.
----------
K=10
----------

Speed control lever angle

Test data 101692-3290
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=43deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 101692-3290
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 Q ADJUSTMENT PIPING

Test data 101692-3290
Fuel hose piping outline Tester fuel pipe A (B) branch piping Fuel hose C (D) Fuel inlet 1. Because the pump gallery is divided into two, be careful of the fuel piping at adjustment. (1)Connect the fuel inlet hose to port (C), and connect the branch pipe. (2)Connect the tester fuel piping to the branch pipe.
----------

----------

Timing setting

Test data 101692-3290
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Information:


Exhaust brakes should not be used as a primary or service brake.
Auxiliary engine braking devices are approved for use on the 3406 Engine.Compression Brake
Operation (Jacobs Brake or Pacific Brake)
Compression brakes should not be used as a primary or service brake.Do not allow the engine to exceed 2300 rpm. However, engines equipped with a compression brake should not normally be operated above 2100 rpm.
The compression brake is an engine attachment that converts a diesel engine into an air compressor. Its function is to slow the vehicle and reduce brake wear.Operating Controls-Compression Brake
The compression brake controls may include a dash mounted module or an ON/OFF switch and a three position switch with "Lo" and "Hi" depending on how many cylinders of braking desired. Refer to the OEM vehicle manual for the type of operating controls that your vehicle is equipped with.Some applications are equipped with a multi-position switch to provide variable retarding capability. Operators should become familiar with the controls on their vehicles.The Electronic ECM monitors the clutch, brake, throttle position and engine rpm to determine when the compression brake can operate. It may take up to two seconds before compression brake activates.Since the compression brake is most effective at rated engine speed, gear selection is very important. Gearing down the vehicle, within the limits of rated engine speed, makes the engine brake a more effective retarder. Maximum retarding occurs at higher engine speeds.However, a compression brake equipped engine should not be operated above 2100 rpm.Cruise Control (If Equipped) OFF
With the Cruise Control (CC) in the OFF position the compression brake will function like any vehicle and engine that is not equipped with Cruise Control (CC).Cruise Control (If Equipped) ON
The driver must apply the service brake approximately two seconds and then release the service brake pedal. If the retarder "Latch" mode has been programmed, the retarder will continue to slow the vehicle. To release or deactivate the retarder, the clutch or throttle foot pedal must be depressed or the engine rpm drop to 950 rpm.When using "Coast" mode, the compression brake should activate within two seconds after the brake pedal is applied and remain on as long as the brake pedal is applied. At the time the brake pedal is applied, the Cruise Control (CC) will deactivate.For information on adjustment to compression brake slave piston lash, refer to PM Level 1 and 2 - Engine Valve Lash. Refer to the Truck Engine Application and Installation Guide, LEBT8121 dated April, 1988 for more information. Refer to the Systems Operation Test and Adjust in the Service Manual, SENR5146 for information regarding this auxiliary braking system.Sliding Gate Type (Williams Blue Ox)
There are differences in exhaust braking devices from those with little or no leakage when activated to those with a great deal of leakage. This type of exhaust brake allows minimal leakage and must have a relief orifice to limit the maximum exhaust manifold back pressure to 50 psi (345 kPa) at maximum engine braking rpm. Flapper Type (Pacific)
With this type of exhaust

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Group cross 101692-3290 ZEXEL

Komatsu 

 
 
INJECTION-PUMP ASSEMBLY
S6D95L
9 400 616 027 
6207711331 
INJECTION-PUMP ASSEMBLY
S6D95L
 
 
INJECTION-PUMP ASSEMBLY
S6D95L
 
6207711240 
INJECTION-PUMP ASSEMBLY
S6D95L
9 400 616 028 
6207711241 
INJECTION-PUMP ASSEMBLY
S6D95L
 
6206711270 
INJECTION-PUMP ASSEMBLY
6D95L
 
6206711280 
INJECTION-PUMP ASSEMBLY
6D95L
9 400 616 029 
6206711430 
INJECTION-PUMP ASSEMBLY
6D95L
 
 

Komatsu 

 
6206711440 
INJECTION-PUMP ASSEMBLY
6D95L
 
 
INJECTION-PUMP ASSEMBLY
S6D95L
101692-3290  

101692-3291 
 
 
INJECTION-PUMP ASSEMBLY
SA6D95L
9 400 616 030 
6209711310 
INJECTION-PUMP ASSEMBLY
SA6D95L
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