101692-3182 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016923182 6206711260


 

Information injection-pump assembly

ZEXEL 101692-3182 1016923182
KOMATSU 6206711260 6206711260
101692-3182 INJECTION-PUMP ASSEMBLY
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Service parts 101692-3182 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3480
3. GOVERNOR 105400-3610
4. SUPPLY PUMP 105220-5280
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0450
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4110
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105048-3060
14. NOZZLE 105017-0090
15. NOZZLE SET

Include in #1:

101692-3182 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101692-3182 1016923182
KOMATSU 6206711260 6206711260


Zexel num
Bosch num
Firm num
Name
101692-3182 
101695-3540 
 
6206711260  KOMATSU
INJECTION-PUMP ASSEMBLY
6D95L * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   36.5 35.5 37.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.5+-0. 5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10.5 9.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101692-3182
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Rack difference between N = N1 and N = N2 (4)The torque control spring must does not have a set force.
----------
K=15 R1=(17.5)mm N1=1200r/min N2=800r/min
----------

Speed control lever angle

Test data 101692-3182
F:Full speed I:Idle S:Stop
----------

----------
a=20deg+-5deg b=26deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101692-3182
N:Pump normal S:Stop the pump.
----------

----------
a=28deg+-5deg b=53deg+-5deg

Timing setting

Test data 101692-3182
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

3406 Electronic Truck Engine
Oil Filter (1), Oil Level Gage (2), Water Pump (3), Alternator Bracket (4), Turbocharger (5), Crankcase Breather (6), Damper (7), Water Temperature Sensor (8) and Thermostat Housing (9).
Fuel Filter and Priming Pump (10), Electronic Governor (11), Electronic ECM (12), Oil Filler (13), Compressor (14), Grounding Stud (15) and Lift Eye (16).Engine Information
The Caterpillar 3406 Diesel Truck engine is direct fuel injected, turbocharged and an air-to-air aftercooler arrangement (ATAAC). The cooling system consists of a gear driven centrifugal pump, with one thermostat which regulates the engine coolant water temperature, an oil cooler and an OEM radiator incorporating a shunt system.The engine lubricating oil, which is both cooled and filtered, is supplied by a gear-type pump. Bypass valves provide unrestricted flow of lubrication oil to the engine parts when oil viscosity is high, or if either the oil cooler or the oil filter elements should become plugged.Engine efficiency, efficiency of emission controls and engine performance depend on adherence to proper operation and maintenance recommendations, and the use of recommended fuels and lubrication oils.Electronic Engine Control (if equipped)
The programmable electronic engine control is designed to provide electronic governing, automatic air-fuel ratio control, torque rise shaping, injection timing control and system diagnostics with the capability for future expansion.Other benefits such as improved cold starting capability, tamper diagnostics, cruise control, vehicle speed limiting, low and high gears engine rpm limiting (progressive shift engine speed control), PTO governor, ATA data link (SAE J1587) and an Engine Monitoring Package.The fuel system is mechanically actuated and electronically controlled combining the pumping, electronic fuel metering and injecting elements to produce higher injection pressures.High injection pressures help to reduce fuel consumption and particulate emissions.Individual injection pumps, one for each cylinder, meter and pump fuel under high pressure to an injection valve for each cylinder.A full range electronic governor controls the fuel injection pump output to maintain desired engine rpm. The governor functions like the Caterpillar mechanical governor in the mid-range, but includes additional features. These include programmable isochronous low idle and 20 to 200 rpm governor overrun.Automatic timing advance provides the best fuel injection timing over the full range of engine speed. The injection timing is varied as a function of engine operating conditions.This optimizes the engine's performance for starting, emissions, noise, fuel consumption and driveability.The Electronic Engine Control has built-in diagnostics to assure that all components are functioning and operating properly.In the event of a system component deviation from programmed limits, the operator will be alerted to the condition by a dashboard mounted CHECK ENGINE/DIAGNOSTIC lamp.A Caterpillar service tool or cruise control switches (if equipped) are needed to read the numerical code of the diagnostic flash code. There are three types of diagnostic codes; active (fault), logged and event. These codes are logged and stored in the system memory.Multi-Torque Rating (if equipped)
Multi-torque ratings provide for additional torque as engine load increases. This feature provides higher torque levels and better driveability while in the top gears ONLY. The engine electronics are able to determine when

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Group cross 101692-3182 ZEXEL

Komatsu 

 
6206711230 
INJECTION-PUMP ASSEMBLY
6D95L
9 400 610 216 
6207711320 
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S6D95L
 
6206711120 
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6D95L
9 400 616 024 
6206711330 
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6D95L
9 400 610 299 
6207711330 
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S6D95L
9 400 616 025 
6207711420 
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S6D95L
9 400 610 217 
6206711420 
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6D95L
 
6207711370 
INJECTION-PUMP ASSEMBLY
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101692-3182  

101695-3540 
 
6206711260 
INJECTION-PUMP ASSEMBLY
6D95L
9 400 616 026 
6206711331 
INJECTION-PUMP ASSEMBLY
6D95L
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