Information injection-pump assembly
BOSCH
9 400 616 025
9400616025
ZEXEL
101692-3150
1016923150
KOMATSU
6207711420
6207711420
Rating:
Service parts 101692-3150 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
6207-11-3100
12.
Open Pre:MPa(Kqf/cm2)
19.6{200}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 616 025
9400616025
ZEXEL
101692-3150
1016923150
KOMATSU
6207711420
6207711420
Zexel num
Bosch num
Firm num
Name
9 400 616 025
6207711420 KOMATSU
INJECTION-PUMP ASSEMBLY
S6D95L * K 14BE INJECTION PUMP ASSY PE6A PE
S6D95L * K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.7
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
56
55
57
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.2+-0.5
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
12.5
11.5
13.5
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK CAP: R1
(4)Rack difference between N = N1 and N = N2
(5)Idle sub spring setting: L1.
----------
K=13 R1=(17.5)mm N1=750r/min N2=400r/min L1=6.5-0.5mm
----------
----------
K=13 R1=(17.5)mm N1=750r/min N2=400r/min L1=6.5-0.5mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Pump speed = aa
(2)Pump speed = bb
(3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=2deg+-5deg b=7deg+-5deg c=24deg+-5deg
----------
aa=900r/min bb=750r/min
----------
a=2deg+-5deg b=7deg+-5deg c=24deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal stop
----------
----------
a=26.5deg+-5deg b=53deg+-5deg
----------
----------
a=26.5deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of key groove at No 1 cylinder's beginning of injection
(3)Stamp aligning marks on the pump housing flange.
(4)-
(5)-
----------
----------
a=59deg36min+-3deg b=0deg24min+-30min
----------
----------
a=59deg36min+-3deg b=0deg24min+-30min
Information:
Caterpillar Reference Material
The following literature can be obtained through any Caterpillar dealer.Oil
SEBD0640, Oil and Your EnginePEDP7122, Question & Answer BookletPEDP1129, Listen To Your OilPEHP6001, How to Take a Good Oil SampleSEBU6251, Lubricant RecommendationsPEHP5026, Product Data Sheet for Cat Diesel Engine Oil (DEO) (CG4/CF-4) (North America & Selected International)PEHP1026, Product Data Sheet for Cat Diesel Engine Oil (CF-4)(International Only)PEHP1027, Product Data Sheet for Cat Diesel Engine Oil (CD)PEHP0002, Product Data Sheet for Cat Molybdenum Grease (MPGM)PEHP0003, Product Data Sheet for Cat Lithium Grease (MPGL)PEHP0017, Product Data Sheet for Cat Special Purpose Grease (SPG)PEWP9733, Cat Fluids SelectorPEDP7105, Scheduled Oil SamplingPECP4025, One Safe SourceFuel
SEBD0717, Diesel Fuels and Your EngineCoolant
SEBD0518, Know Your Cooling SystemSEBD0970, Coolant and Your EnginePEHP4036, Data Sheet-Caterpillar CoolantPEHP5033, S O S Coolant AnalysisPECP4025, One Safe SourceMiscellaneous
SEBF8029, Index to Guidelines for Reusable Parts and Salvage OperationsSEBF8062, Guideline for Reusable Parts - Cleaning and Inspection of Air FiltersSEHS9031, Storage Procedure for Caterpillar ProductsSENR5226, Service Manual (EMCP)SEBU6150, SR4 Generators and Control Panels Operation and Maintenance ManualSENR2380, Service Manual (4XB, 7JB, 64Z, 83Z & 10E300-up)SENR2793, Service Manual (85Z, 2AJ & 2TM)SEBP1805, Parts Manual (2AJ)SEBP2273, Parts Manual (2TM)SEBP1451, Parts Manual (7JB)SEBP1452, Parts Manual (4XB)SEBP1406, Parts Manual (85Z)SEBP1411, Parts Manual (83Z)SEBP1435, Parts Manual (64Z)SEBP1400, Parts Manual (10E300-up)SEHS7654, Alignment-General InstructionsSEHS9124, Cleaning and Drying of Caterpillar Electric Set GeneratorsLEBH9324, Agricultural and Material Handling Application and Installation GuideSEHS7292, Use of 5P4150 Nozzle Testing GroupSEHS8622, Using the FT1984 Air-To-Air Aftercooler Leak Test GroupSEHS7795, Use of Pump & Governor Tool GroupSEHS8024, Governor Adjusting Tool GroupSEHS8094, Use of Nozzle Puller GroupAdditional Reference Material
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society.* SAE handbooks can be obtained directly from:SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626
American Society for Testing and Materials (ASTM) specifications can normally be obtained from your local technological siciety, library or college, or contact:American Society for Testing and Materials
1916 Race Street
Philadelphia, PA 19103
Emissions Warranty
The engine described in this manual may be certified and covered by an Emissions Warranty. A detailed explanation of the Emissions Warranty, applicable to certified engines, is found in SEBU6981, Emissions Control Warranty Information. The engine is certified if it has a special certification label. A Caterpillar dealer can also inform you if the engine is certified.
The following literature can be obtained through any Caterpillar dealer.Oil
SEBD0640, Oil and Your EnginePEDP7122, Question & Answer BookletPEDP1129, Listen To Your OilPEHP6001, How to Take a Good Oil SampleSEBU6251, Lubricant RecommendationsPEHP5026, Product Data Sheet for Cat Diesel Engine Oil (DEO) (CG4/CF-4) (North America & Selected International)PEHP1026, Product Data Sheet for Cat Diesel Engine Oil (CF-4)(International Only)PEHP1027, Product Data Sheet for Cat Diesel Engine Oil (CD)PEHP0002, Product Data Sheet for Cat Molybdenum Grease (MPGM)PEHP0003, Product Data Sheet for Cat Lithium Grease (MPGL)PEHP0017, Product Data Sheet for Cat Special Purpose Grease (SPG)PEWP9733, Cat Fluids SelectorPEDP7105, Scheduled Oil SamplingPECP4025, One Safe SourceFuel
SEBD0717, Diesel Fuels and Your EngineCoolant
SEBD0518, Know Your Cooling SystemSEBD0970, Coolant and Your EnginePEHP4036, Data Sheet-Caterpillar CoolantPEHP5033, S O S Coolant AnalysisPECP4025, One Safe SourceMiscellaneous
SEBF8029, Index to Guidelines for Reusable Parts and Salvage OperationsSEBF8062, Guideline for Reusable Parts - Cleaning and Inspection of Air FiltersSEHS9031, Storage Procedure for Caterpillar ProductsSENR5226, Service Manual (EMCP)SEBU6150, SR4 Generators and Control Panels Operation and Maintenance ManualSENR2380, Service Manual (4XB, 7JB, 64Z, 83Z & 10E300-up)SENR2793, Service Manual (85Z, 2AJ & 2TM)SEBP1805, Parts Manual (2AJ)SEBP2273, Parts Manual (2TM)SEBP1451, Parts Manual (7JB)SEBP1452, Parts Manual (4XB)SEBP1406, Parts Manual (85Z)SEBP1411, Parts Manual (83Z)SEBP1435, Parts Manual (64Z)SEBP1400, Parts Manual (10E300-up)SEHS7654, Alignment-General InstructionsSEHS9124, Cleaning and Drying of Caterpillar Electric Set GeneratorsLEBH9324, Agricultural and Material Handling Application and Installation GuideSEHS7292, Use of 5P4150 Nozzle Testing GroupSEHS8622, Using the FT1984 Air-To-Air Aftercooler Leak Test GroupSEHS7795, Use of Pump & Governor Tool GroupSEHS8024, Governor Adjusting Tool GroupSEHS8094, Use of Nozzle Puller GroupAdditional Reference Material
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society.* SAE handbooks can be obtained directly from:SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626
American Society for Testing and Materials (ASTM) specifications can normally be obtained from your local technological siciety, library or college, or contact:American Society for Testing and Materials
1916 Race Street
Philadelphia, PA 19103
Emissions Warranty
The engine described in this manual may be certified and covered by an Emissions Warranty. A detailed explanation of the Emissions Warranty, applicable to certified engines, is found in SEBU6981, Emissions Control Warranty Information. The engine is certified if it has a special certification label. A Caterpillar dealer can also inform you if the engine is certified.