Information injection-pump assembly
ZEXEL
101692-1460
1016921460
MITSUBISHI
ME088368
me088368

Rating:
Service parts 101692-1460 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME016315
12.
Open Pre:MPa(Kqf/cm2)
21.6(220)
15.
NOZZLE SET
Cross reference number
ZEXEL
101692-1460
1016921460
MITSUBISHI
ME088368
me088368
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-5620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.3
3.25
3.35
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.4
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
83.2
82.2
84.2
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
7.1+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
7.5
6.2
8.8
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
C
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
67
67
72
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT
(3)Torque spring does not operate.
(4)Setting at shipping
(5)Main spring setting
----------
K=13
----------
----------
K=13
----------
Speed control lever angle

F:Full speed
I:Idle
(1)At shipping
----------
----------
a=26deg+-5deg b=(2deg) c=11deg+-5deg
----------
----------
a=26deg+-5deg b=(2deg) c=11deg+-5deg
Stop lever angle

N:Pump normal
S:Stop the pump.
----------
----------
a=27deg+-5deg b=53deg+-5deg
----------
----------
a=27deg+-5deg b=53deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Position of gear mark '3' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=14deg
----------
a=(130deg)
----------
aa=14deg
----------
a=(130deg)
Information:
Checkto observe for satisfactory conditions, accuracy, safety or performance.Inspectto examine closely, in critical appraisal, while testing or evaluating components or systems.Lubricateto apply a lubricant (oil, grease, etc.) as specified for reducing friction, heat and wear between solid surfaces.Replaceto install something new, remanufactured or rebuilt in place of an existing worn or failing component.Rebuildto repair a worn or failing component with new parts, components and/or remanufactured components.Exchangeto trade a worn or failing component for a remanufactured or rebuilt component.Protective Devicesindicators such as gauges lights, emergency shutoffs, etc., that alerts an operator that a potential problem may exist. Failure to respond to these indicators in a timely manner could result in engine failure.Service Hours (Electrical)records the time (clock hours) the engine is actually running but does not reflect variations in speed, load, etc.Adjustto conform and correspond to specifications.Interval Categories
Engine components can generally be grouped into "speed sensitive" and "load sensitive" categories. Therefore, the maintenance interval for each item listed in the "Maintenance Management Schedule" is primarily based on the item and its relationship to either engine speed or load. Speed sensitive items such as water pumps, air compressors, etc., are not primarily affected by the load on your engine during operation. The load on an engine will not significantly accelerate the repair or replacement cycle for speed sensitive items.Therefore, the maintenance intervals established for speed sensitive items are based on miles (kilometers) or service hours, whichever occurs first. Load sensitive items such as piston rings, cylinder liners, etc., are affected by the load on your engine during operation. Generally speaking, the lower the load, the longer the engine life and conversely, the higher the load, the shorter the engine life. A heavy load on an engine will accelerate the repair or replacement cycle for load sensitive items.Therefore, the maintenance interval for load sensitive items also includes quantity of fuel used, since the amount of fuel consumed is directly related to the load on your engine.Load sensitive items are normally internal engine components. The amount of fuel consumed is directly related to the load on your engine. Since the amount of fuel consumed is a better indicator of performing an overhaul than miles (kilometers) or service hours, Caterpillar recommends performing an overhaul on these items at the specified maintenance interval based on the quantity of fuel consumed.Interval to Overhaul
The specified overhaul interval for this engine rated 350 hp (261 kw) at 1800 rpm and below is "Every 100,000 Gallons (380 000 L) of Fuel or 600,000 Miles (960 000 km) or 10,000 Service Hours." This includes all power ratings BELOW 350 hp (261 kw).The specified overhaul interval for this engine rated 350 hp (261 kw) at 2100 rpm and up is "Every 100,000 Gallons (380 000 L) of Fuel or 500,000 Miles (800 000 km) or 10,000 Service Hours." This includes all power ratings ABOVE 350 hp (261 kw). Two Maintenance Management charts follow. Ensure the correct chart is selected for the engine being maintained. PM Level means Preventive Maintenance Level.
Engine components can generally be grouped into "speed sensitive" and "load sensitive" categories. Therefore, the maintenance interval for each item listed in the "Maintenance Management Schedule" is primarily based on the item and its relationship to either engine speed or load. Speed sensitive items such as water pumps, air compressors, etc., are not primarily affected by the load on your engine during operation. The load on an engine will not significantly accelerate the repair or replacement cycle for speed sensitive items.Therefore, the maintenance intervals established for speed sensitive items are based on miles (kilometers) or service hours, whichever occurs first. Load sensitive items such as piston rings, cylinder liners, etc., are affected by the load on your engine during operation. Generally speaking, the lower the load, the longer the engine life and conversely, the higher the load, the shorter the engine life. A heavy load on an engine will accelerate the repair or replacement cycle for load sensitive items.Therefore, the maintenance interval for load sensitive items also includes quantity of fuel used, since the amount of fuel consumed is directly related to the load on your engine.Load sensitive items are normally internal engine components. The amount of fuel consumed is directly related to the load on your engine. Since the amount of fuel consumed is a better indicator of performing an overhaul than miles (kilometers) or service hours, Caterpillar recommends performing an overhaul on these items at the specified maintenance interval based on the quantity of fuel consumed.Interval to Overhaul
The specified overhaul interval for this engine rated 350 hp (261 kw) at 1800 rpm and below is "Every 100,000 Gallons (380 000 L) of Fuel or 600,000 Miles (960 000 km) or 10,000 Service Hours." This includes all power ratings BELOW 350 hp (261 kw).The specified overhaul interval for this engine rated 350 hp (261 kw) at 2100 rpm and up is "Every 100,000 Gallons (380 000 L) of Fuel or 500,000 Miles (800 000 km) or 10,000 Service Hours." This includes all power ratings ABOVE 350 hp (261 kw). Two Maintenance Management charts follow. Ensure the correct chart is selected for the engine being maintained. PM Level means Preventive Maintenance Level.