101685-0540 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016850540 9812009111

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101685-0540 1016850540

ISUZU 9812009111 9812009111

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Buy INJECTION-PUMP ASSEMBLY 101685-0540 zexel genuine, new aftermarket engine parts with delivery

Service parts 101685-0540 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101068-3610

3. GOVERNOR 105542-6300

4. SUPPLY PUMP 105210-4251

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-3150

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-2010

11. Nozzle and Holder 9-15300-184-2

12. Open Pre:MPa(Kqf/cm2) 9.8{100}

13. NOZZLE-HOLDER 105031-2600

14. NOZZLE

105000-1130

15. NOZZLE SET

Include in #1:

101685-0540 as INJECTION-PUMP ASSEMBLY

Include in #2:

104745-3370 as _

104745-3371

104745-3372

104745-3373

Cross reference number

ZEXEL 101685-0540 1016850540

ISUZU 9812009111 9812009111

Zexel num

Bosch num

Firm num

Name

101685-0540

9812009111 ISUZU

INJECTION-PUMP ASSEMBLY
DA120 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.2 2.15 2.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 13.5

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 63 61.6 64.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 13

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 63.3 61.3 65.3

Max. variation between cylinders % 0 -3 3

Fixing the rack *

Injection quantity adjustment_03

Adjusting point -

Rack position 11.5

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 38.7 37 40.4

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_04

Adjusting point -

Rack position 10+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 15 13.3 16.7

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1
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Information:

Polarity is negative ground.Rotation can be either direction.Output at 14 V and 2000 rpm (cold) ... 46 AOutput at 14 V and 5000 rpm (cold) ... 58 ARated output (hot) ... 65 AField current at 12 V and 80°F (27°C) ... 4.4 to 4.9 A(1) Four position cap for voltage adjustment.(2) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(3) Torque for stud nut for battery connection ... 25 to 40 lb. in.(2.8 to 4.5 N m)5S6698 12V 75A (Delco-Remy Number 1117242)
Polarity is negative ground.Rotation can be either direction.Output at 5000 rpm (cold) ... 70 A *Rated output (hot) ... 75 AField current at 12 V and 80°F (27°C) ... 4.1 to 4.5 A*Fasten carbon pile to battery to get maximum output.(1) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(2) Torque for stud nut for battery connection ... 9 to 11 lb. ft.(12 to 15 N m)2P1204 24V 19A (Prestolite Number ANB7002 or ANB7004)*
Polarity is negative ground.Rated output at 28V ... 19 AOutput at 1500 rpm and 28V ... 10 AResistance of the rotor at 77°F (25°C) ... 18 to 20 ohmCurrent consumption (draw) at 77°F (25°C) and 24V ... 1.20 to 1.33 A(1) Torque for nuts holding pulley ... 75 5 lb. ft.(100 7 N m)(2) Torque for nuts for terminals for field and ground ... 25 to 30 lb. in.(2.8 to 3.4 N m)(3) Torque for screws holding terminal plate ... 10 to 15 lb. in.(1.1 to 1.7 N m)(4) Torque for bolts ... 25 to 30 lb. in.(2.8 to 3.4 N m)(5) Torque for bolts holding regulator ... 45 to 50 lb. in.(5.1 to 5.7 N m)(6) Torque for nut for terminal ... 45 to 50 lb. in.(5.1 to 5.7 N m)(7) Torque for nut for positive terminal ... 225 to 250 lb. in.(25.4 to 28.3 N m)2P1699 Regulator (Prestolite Number VSH-6401A)4N5938 Regulator (Prestolite Number VSH-6401B)6N3821 Regulator (Prestolite Number VSH-6401C)*Including: