101682-9360 ZEXEL 9 400 615 964 BOSCH INJECTION-PUMP ASSEMBLY 9400615964 1016829360

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 964 9400615964

ZEXEL 101682-9360 1016829360

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Buy INJECTION-PUMP ASSEMBLY 101682-9360 zexel genuine, new aftermarket engine parts with delivery

Service parts 101682-9360 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101068-9010

3. GOVERNOR 105410-4090

4. SUPPLY PUMP 105410-4090

5. AUTOM. ADVANCE MECHANIS 105642-0040

6. COUPLING PLATE 105210-3210

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 17.5

13. NOZZLE-HOLDER 105780-2080

14. NOZZLE 105780-0000

15. NOZZLE SET

Include in #1:

101682-9360 as INJECTION-PUMP ASSEMBLY

Include in #2:

104745-3660 as _

104745-3661

Cross reference number

BOSCH 9 400 615 964 9400615964

ZEXEL 101682-9360 1016829360

Zexel num

Bosch num

Firm num

Name

101682-9360

9 400 615 964

DAEWOO

INJECTION-PUMP ASSEMBLY
D0846 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1120

Overflow valve opening pressure kPa 137 103 171

Overflow valve opening pressure kgf/cm2 1.4 1.05 1.75

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 1.5 1.45 1.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 1250 1250 1250

Each cylinder's injection qty mm3/st. 69 67.5 70.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 7+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 16.5 13.5 19.5

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Rack difference between N = N1 and N = N2
----------
K=(13) N1=1250r/min N2=700r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=(25deg) b=(53deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=285r/min Ra=7+-0.1mm
----------

Timing setting

(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)

Information:

See FLYWHEEL RUNOUT for the correct method of flywheel inspection.(1) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)(2) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb. ft.)(3) Diameter of bushing ... 69.723 0.013 mm (2.7450 .0005 in.) Bore in flywheel ... 69.875 0.013 mm (2.7510 .0005 in.)Maximum permissible temperature of the bushing for installation on torque converter hub ... 315°C (600°F) See Special Instruction, Form No. SMHS6942 for the complete procedure for installation of the 6N9829 Flywheel Adapter Group.6N1299 Flywheel Group for use with SAE No. 1 Flywheel Housing and Clark No. 14, 15 or 16 Twin Disc Torque Converter Without Clutch.
See FLYWHEEL RUNOUT for the correct method of flywheel inspection. Use the specifications for flywheels without BrakeSaver.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb. ft.)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)9N2518 and 4W7370 Flywheel Group for use with SAE No. 1 Flywheel Housing and Clark C and CL8000 Series Torque Converter. Can not be used with BrakeSaver.
See FLYWHEEL RUNOUT for the correct method of flywheel inspection. Use Specifications for flywheels without BrakeSaver.(1) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)(2) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N (200 20 lb. ft.)(3) Bore in bushing ... 52.007 0.013 mm (2.0475 .0005 in.)(4) Diameter of bushing ... 72.022 0.015 mm (2.8355 .0006 in.) Bore in flywheel ... 71.971 0.015 mm (2.8335 .0006 in.)