101681-9590 ZEXEL 9 400 615 960 BOSCH INJECTION-PUMP ASSEMBLY 9400615960 1016819590


 

Information injection-pump assembly

BOSCH 9 400 615 960 9400615960
ZEXEL 101681-9590 1016819590
101681-9590 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 400 615 960 9400615960
ZEXEL 101681-9590 1016819590


Zexel num
Bosch num
Firm num
Name
101681-9590 
9 400 615 960 
  DAEWOO
INJECTION-PUMP ASSEMBLY
DB58 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   49.5 48 51
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 90 110
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1 -0.5 2.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2.7 2 3.4
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   4.4 3.7 5.1
Timer adjustment_05
Pump speed r/min   1650
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101681-9590
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=9
----------

Speed control lever angle

Test data 101681-9590
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(23deg)+-5deg b=(1deg)+-5deg

Stop lever angle

Test data 101681-9590
N:Pump normal S:Stop the pump.
----------

----------
a=54deg+-5deg b=53deg+-5deg

Timing setting

Test data 101681-9590
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=22deg
----------
a=(90deg)




Information:

Use only distillate fuels (ASTM No. 1 or No. 2 Fuel Oil, or No. 1D or No. 2D Diesel Fuel Oil) with a minimum cetane number of 35. Heavier oil is generally preferable because of its higher energy content. The more expensive premium fuels such as No. 1 fuel oil are not necessary for normal operating conditions. In extreme cold temperature, use No. 1 fuel oil or 1D diesel fuel.In selecting a fuel, note that distillate fuels are especially desirable because the fuel is heated to a vaporous state and condensed, thus eliminating sediment and residue.There is considerable variation in the composition of fuels distributed under the No. 2 grade classifications. For desirable engine service it is most important to give special attention to cetane No., water and sediment, pour point, cloud point and sulphur content. USE THE LOWEST PRICE DISTILLATE FUEL WHICH MEETS THE FOLLOWING REQUIREMENTS.Cetane No. ... 35 minimumWater and Sediment ... 0.1% maximumPour Point ... 10F° (-12C°) below ambient temperatureCloud Point ... No higher than ambient temperatureSulphur Content* ... Adjust oil change periodGravity ... 32-40 A.P.I. at 60°F (15°C)*See the topic SULPHUR CONTENT. Cetane No.: This is an indication of a fuel's ignition quality and should not be less than 35 for this engine. For high altitude operation or cold weather starting, a higher cetane number is required. Water and Sediment: A good clean fuel will contain no more than 0.1% sediment and water. Dirty fuels lead to early filter plugging and in addition can result in the formation of gums and resins reducing filter and engine life. Pour Point: The pour point of the fuel has no effect on engine performance, as long as the fuel is fluid enough to flow from the fuel tank to the engine. The pour point of the fuel should be at least 10F° (-12C°) below the lowest atmospheric temperature at which the engine must start and operate. In extremely cold temperatures it may be necessary to use No. 1 fuel or No. 1D diesel fuel. Cloud Point: Cloud point is the temperature at which wax crystals become visible and is generally above the pour point of the fuel. The cloud point should be no higher than the lowest atmospheric temperature at which the engine must start to keep the fuel filter elements from plugging with wax crystals. Sulphur Content: As sulphur content increases, the crankcase oil change periods should be reduced. Fuel containing .4% or less sulphur content, use normal oil change periods. If the fuel contains .4% to 1.0% sulphur, oil change periods should be reduced to one-half normal time. If the fuel contains more than 1.0% sulphur, oil change periods should be reduced to one-fourth normal time. Gravity: Gravity is the measurement of heat units in a certain amount of fuel. The heavier the fuel (the lower the number) the more heat units per volume. If a fuel with a higher A.P.I. gravity is used the power produced will be

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Daewoo 

101681-9590  
9 400 615 960 
 
INJECTION-PUMP ASSEMBLY
DB58
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