101672-2330 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016722330 6057102010

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101672-2330 1016722330

HINO 6057102010 6057102010

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Buy INJECTION-PUMP ASSEMBLY 101672-2330 zexel genuine, new aftermarket engine parts with delivery

Service parts 101672-2330 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101067-0510

3. GOVERNOR 105402-1860

4. SUPPLY PUMP 105210-4161

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0220

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

105000-1130

15. NOZZLE SET

Include in #1:

101672-2330 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8650 as _

Cross reference number

ZEXEL 101672-2330 1016722330

HINO 6057102010 6057102010

Zexel num

Bosch num

Firm num

Name

101672-2330
101672-2332

6057102010 HINO

INJECTION-PUMP ASSEMBLY
*

101672-2330
101672-2332

220201200A HINO

INJECTION-PUMP ASSEMBLY
A *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.1 2.05 2.15

Rack position
After adjusting injection quantity. R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14.3

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 87.7 86.1 89.3

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.5

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 59.7 57.9 61.5

Max. variation between cylinders % 0 -3 3

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 8+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 20 17.4 22.6

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 14.9

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 93.5 90.2 96.8

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position 11.8

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 66.9 64 69.8

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1
----------
K=13 R1=(17.5)mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Set the pump speed at aa (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=32deg+-5deg b=8deg+-5deg c=32deg+-3deg d=7deg+-5deg

Information:

Illustration 1 g01068766
Inlet fuel line (fuel transfer pump to cylinder head) (1) Connector (2) Hose assembly (3) Fuel transfer pump
Remove connector (1) and hose assembly (2) from the fuel transfer pump (3). Refer to Illustration 1. Retain these parts for the reinstallation.
Illustration 2 g01068729
Outlet fuel line (fuel transfer pump to secondary fuel filter) (4) Adapter (5) Tee (6) Elbow (7) Hose assembly
Remove adapter (4), tee (5), elbow (6), and hose assembly (7) from the fuel transfer pump (3). Refer to Illustration 2. Retain these parts for the reinstallation.Note: Modifications to the tools may need to be made in order to reduce interference with engine components. Refer to Illustration 3.
Illustration 3 g01007381
Modified 2P-5494 crowfoot wrench
Illustration 4 g01068745
(3) Fuel transfer pump (8) Bolt (9) Bolt (10) Washer (11) Adapter (15) HEUI pump (21) Clip
Remove the bolt (8) and the clip (21) from the top of the fuel transfer pump. Refer to Illustration 4.
Remove the bolt (9) and the washer (10) from the bottom of the fuel transfer pump (3). Refer to Illustration 4.
Remove fuel transfer pump (3). Refer to Illustration 4.
Illustration 5 g01068776
(12) 45 ° adapter (13) Hose assembly (14) Straight connector (15) HEUI pump
Remove hose assembly (13) from 45 degree adapter (12) and straight connector (14) by using removal tool (A). Refer to Illustration 5.
Remove 45 degree adapter (12) from the HEUI pump (15). Remove straight adapter (14) from the cylinder head. Discard the parts. Refer to Illustration 5.Installation of the Engine Oil Lines Group
Illustration 6 g01068779
(16) 247-3755 Tube As (17) 6V-8636 Connector (18) 221-3494 O-Ring Seal (19) 214-7568 O-Ring Seal (20) 6V-8724 Elbow
Apply a light coat of oil to the O-rings (18) and (19) during installation. Install the O-ring (18) on