Information injection-pump assembly
BOSCH
9 400 610 783
9400610783
ZEXEL
101672-1350
1016721350
MITSUBISHI
3006118802
3006118802
Rating:
Service parts 101672-1350 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME046001
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Include in #1:
101672-1350
as INJECTION-PUMP ASSEMBLY
Include in #2:
104740-8630
as _
Cross reference number
BOSCH
9 400 610 783
9400610783
ZEXEL
101672-1350
1016721350
MITSUBISHI
3006118802
3006118802
Zexel num
Bosch num
Firm num
Name
9 400 610 783
3006118802 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6DB10 * K 14BE INJECTION PUMP ASSY PE6A PE
6DB10 * K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.2
2.15
2.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
12
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
73
71
75
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.3+-0.5
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
22
18.5
25.5
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
14.1
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
97
94
100
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
14.8
Pump speed
r/min
525
525
525
Average injection quantity
mm3/st.
100
97
103
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
E
Rack position
15.8
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
108
105
111
Fixing the lever
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)No set force
(4)Set the torque spring.
----------
K=10
----------
----------
K=10
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=32deg+-3deg b=15deg+-5deg c=10deg+-5deg
----------
----------
a=32deg+-3deg b=15deg+-5deg c=10deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of coupling's tooth at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(50deg)
----------
----------
a=(50deg)
Information:
PARTS NEEDED
Qty
Part Number Description
6 3879434 INJECTOR GP-FUEL
1 5638152 FILTER-LUBE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Upon failure of an injector or multiple injectors, replace the entire set of fuel injectors with six 3879434 fuel injectors and install a new 5638152 fuel filter.
Refer to Disassembly and Assembly, RENR9579, Unit Injector - Remove, and Unit Injector - Install.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-4000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
4001-8000 hrs,
25-36 mo 33.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 12.9-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.