Information injection-pump assembly
ZEXEL
101672-1190
1016721190
MITSUBISHI
3006118801
3006118801
Rating:
Cross reference number
ZEXEL
101672-1190
1016721190
MITSUBISHI
3006118801
3006118801
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105780-0020
Bosch type code
DN4SD24T
Nozzle holder
105031-2010
Bosch type code
KB56SD273
Opening pressure
MPa
11.8
Opening pressure
kgf/cm2
120
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-1.6-550
Outer diameter - inner diameter - length (mm) mm 6-1.6-550
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.2
2.15
2.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
12
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
76
74
78
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
14.1
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
99
96
102
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
14.8
Pump speed
r/min
525
525
525
Average injection quantity
mm3/st.
103
100
106
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
15.8
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
111
108
114
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
E
Rack position
8.3+-0.5
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
25
21.5
28.5
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
----------
----------
----------
----------
Speed control lever angle
F:Full speed
S:Stop
(1)Use the hole at R = aa
----------
aa=70mm
----------
a=32deg+-3deg b=(3.5deg)
----------
aa=70mm
----------
a=32deg+-3deg b=(3.5deg)
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(140deg)
----------
----------
a=(140deg)
Information:
A photo of the DEF injector's upper body molding must be included with the claim.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 12*******
0-2000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job for Group 12
A photo of the DEF injector's upper body molding must be included with the claim.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 13*******
0-2000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 3.0-hour job for Group 13
A photo of the DEF injector's upper body molding must be included with the claim.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 14*******
0-2000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 3.0-hour job for Group 14
A photo of the DEF injector's upper body molding must be included with the claim.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.