Information injection-pump assembly
BOSCH
9 400 610 782
9400610782
ZEXEL
101672-1180
1016721180
MITSUBISHI
3006142010
3006142010
Rating:
Service parts 101672-1180 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME046001
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Include in #1:
101672-1180
as INJECTION-PUMP ASSEMBLY
Include in #2:
104740-8570
as _
Cross reference number
BOSCH
9 400 610 782
9400610782
ZEXEL
101672-1180
1016721180
MITSUBISHI
3006142010
3006142010
Zexel num
Bosch num
Firm num
Name
9 400 610 782
3006142010 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6DB10 K 14BE INJECTION PUMP ASSY PE6A PE
6DB10 K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105780-0020
Bosch type code
DN4SD24T
Nozzle holder
105031-2010
Bosch type code
KB56SD273
Opening pressure
MPa
11.8
Opening pressure
kgf/cm2
120
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-1.6-550
Outer diameter - inner diameter - length (mm) mm 6-1.6-550
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.2
2.15
2.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
12.6
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
88
86.5
89.5
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
7
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
17.5
15
20
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
----------
----------
----------
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=(6deg) b=32deg+-3deg c=(25deg)
----------
----------
a=(6deg) b=32deg+-3deg c=(25deg)
Stop lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=(6deg) b=32deg+-3deg c=(25deg)
----------
----------
a=(6deg) b=32deg+-3deg c=(25deg)
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(140deg)
----------
----------
a=(140deg)
Information:
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Jul2021
PROBLEM
The Diesel Exhaust Fluid (DEF) supply hose insulation for certain R1700 and R2900 Load Haul Dump machines may not have been installed at the factory. If the insulation is missing it needs to be installed. Without the insulation, heat from the exhaust module could cause damage to the hose connector.
AFFECTED PRODUCT
Model Identification Number
R1700K KT400125-00178
R2900 ZLK00125, 127-137
PARTS NEEDED
Qty
Part Number Description
7 2901993 STRAP-CABLE
1 3899442 INSULATION
1 4341304 INSULATION
1 4341305 INSULATION
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 8% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Refer to the Service Manual if/as necessary and see Service Magazine M0116960 to install the Diesel Exhaust Fluid (DEF) supply hose insulation.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-6000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.