101672-0170 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016720170 5156003806

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101672-0170 1016720170

ISUZU 5156003806 5156003806

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Buy INJECTION-PUMP ASSEMBLY 101672-0170 zexel genuine, new aftermarket engine parts with delivery

Service parts 101672-0170 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101067-8110

3. GOVERNOR 105410-2510

4. SUPPLY PUMP 105220-4531

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156612-1121

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-1190

11. Nozzle and Holder 5-15300-097-0

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105041-1100

14. NOZZLE

105000-1650

15. NOZZLE SET

Include in #1:

101672-0170 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8580 as _

Cross reference number

ZEXEL 101672-0170 1016720170

ISUZU 5156003806 5156003806

Zexel num

Bosch num

Firm num

Name

101672-0170

5156003806 ISUZU

INJECTION-PUMP ASSEMBLY
D500 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.2 2.15 2.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.5

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 44 43 45

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.4

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 47 44.8 49.2

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.4+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 8.6 7.1 10.1

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set the torque control spring so that the injection quantity passes through point B.
----------
K=10
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=10deg+-5deg b=24deg+-5deg c=32deg+-3deg

Information:

ACTION REQUIRED
After Failure:
1 - Update Engine Software, refer to UENR0611 Troubleshooting ? ECM Software ? Install, ensure to follow the steps to save the Engine Configuration data. Refer to the table in Image 1 to determine the correct engine software file to apply.
2 - Service CCB Filter and replace with new filter, refer to SEBU8727 Operation and Maintenance Manual ? Engine Crankcase Breather element ? Replace.
3 - Remove Diesel Particulate Filter, Refer to UENR0621 Disassembly and Assembly - Diesel Particulate Filter - Remove - Wall Flow Diesel Particulate Filter.
4 - Move the Diesel Particulate Filter Assembly to a suitable work surface.
5 - Refer to UENR0619 Specifications - Diesel Particulate Filter (Wall Flow Diesel Particulate Filter(DPF)), remove V Band Clamps (1)&(4), carefully split assembly and remove DPF Canister element.
6 - Using new DPF Kit Filter, reassemble the Diesel Particulate Filter Assembly noting the alignment marks previously made in Step 3, refer to UENR0619 Specifications - Diesel Particulate Filter (Wall Flow Diesel Particulate Filter(DPF)).
7 - Reinstall the Diesel Particulate Filter assembly, Refer to UENR0621 Disassembly and Assembly - Diesel Particulate Filter - Install - Wall Flow Diesel Particulate Filter.
8 - As the DPF has been replaced, ensure the ?DPF Replacement Reset? procedure is performed using CAT ET, refer to UENR0611 Troubleshooting - Service Tool Features - Components Replacement Resets.
Image1
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-3000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 6.0-hour job for Group 1
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-3000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 6.0-hour job for Group 2
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.