101671-9730 ZEXEL 9 400 615 950 BOSCH INJECTION-PUMP ASSEMBLY 9400615950 1016719730 1671395011

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 950 9400615950

ZEXEL 101671-9730 1016719730

NISSAN-DIESEL 1671395011 1671395011

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Buy INJECTION-PUMP ASSEMBLY 101671-9730 zexel genuine, new aftermarket engine parts with delivery

Service parts 101671-9730 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101067-1780

3. GOVERNOR 105420-0650

4. SUPPLY PUMP 105220-7050

5. AUTOM. ADVANCE MECHANIS 105612-3100

6. COUPLING PLATE 105661-0601

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 17.7(180)

13. NOZZLE-HOLDER 105031-4260

14. NOZZLE

105015-3370

15. NOZZLE SET

Include in #1:

101671-9730 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8490 as _

Cross reference number

BOSCH 9 400 615 950 9400615950

ZEXEL 101671-9730 1016719730

NISSAN-DIESEL 1671395011 1671395011

Zexel num

Bosch num

Firm num

Name

101671-9730

9 400 615 950

1671395011 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
ND6 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.5 2.45 2.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 66 64 68

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 12

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 65 63.6 66.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 12

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 59.7 56.9 62.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 8+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 7.7 6.5 8.9

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Injection quantity adjustment_05

Adjusting point -

Rack position -

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 65 64.3 65.7

Remarks
Full lever setting

Timer adjustment

Pump speed r/min 300

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 1.3 0.8 1.8

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 3.5 3 4

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 4.7 4.2 5.2

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 6 6 6

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)RACK LIMIT: RAL (4)Damper spring setting: DL
----------
RAL=12.7+-0.1mm DL=6.9-0.2mm
----------

Speed control lever angle

S:Stop F:Full speed
----------

----------
a=11.5deg+-5deg b=32deg+-3deg

0000000901

F:Full load I:Idle S:Stop
----------

----------
a=25deg+-5deg b=35.5deg+-3deg c=12deg+-3deg

Information:

28Oct2019
U-642
A-510
D-558
O-556
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING OR REPLACING THE 506-8793 FAST FILL DEF NOZZLE IN DEALER PARTS STOCK, DEALER TOOL INVENTORY, OR CUSTOMER TOOL INVENTORY
7750 PI70777
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Jan2020
PROBLEM
The existing 506-8793 Fast Fill DEF Nozzles can get stuck while filling DEF and will not kick out when the DEF tank is full.
ACTION REQUIRED
Dealer Parts Stock:
Inspect all 506-8793 Fast Fill DEF Nozzles in dealer parts stock. If a 506-8793 Fast Fill DEF Nozzle is equipped with a blue twist engagement handle, then remove the part from dealer part stock.
Dealer Tool Inventory and/or Customer Tool Inventory:
Inspect all 506-8793 Fast Fill DEF Nozzles in dealer tool inventory. If a 506-8793 Fast Fill DEF Nozzle is equipped with a blue twist engagement handle, then replace the fast fill DEF nozzle with a 584-9979 Fast Fill DEF Nozzle.
Dealers should check their records of customers who have purchased one or more of the 506-8793 Fast Fill DEF Nozzles. If necessary, inspect all 506-8793 Fast Fill DEF Nozzles in customer tool inventory. If a 506-8793 Fast Fill DEF Nozzle is equipped with a blue twist engagement handle, then replace the fast fill DEF nozzle with a 584-9979 Fast Fill DEF Nozzle.
Image1
SERVICE CLAIM ALLOWANCES
Dealer Parts Stock:Submit one claim for all parts removed from dealer parts stock.Dealer Tool Inventory and/or Customer Tool Inventory:One 584-9979 Fast Fill DEF Nozzle is allowed for each 506-8793 Fast Fill DEF Nozzle removed from service that is equipped with a blue twist engagement handle.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.