101671-9630 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016719630 16713z5014


 

Information injection-pump assembly

ZEXEL 101671-9630 1016719630
NISSAN-DIESEL 16713Z5014 16713z5014
101671-9630 INJECTION-PUMP ASSEMBLY
Rating:
13
Buy INJECTION-PUMP ASSEMBLY 101671-9630 zexel genuine, new aftermarket engine parts with delivery

Service parts 101671-9630 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101067-1650
3. GOVERNOR 105921-0000
4. SUPPLY PUMP 105220-5660
5. AUTOM. ADVANCE MECHANIS 105622-0500
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1890
11. Nozzle and Holder 16000-Z5000
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105071-1220
14. NOZZLE 105000-1080
15. NOZZLE SET

Include in #1:

101671-9630 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101671-9630 1016719630
NISSAN-DIESEL 16713Z5014 16713z5014


Zexel num
Bosch num
Firm num
Name
101671-9630 
 
16713Z5014  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
ED6 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.6 2.55 2.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   68.6 66.6 70.6
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   61 59.6 62.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.8
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   59.5 56.8 62.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   H
Rack position   9+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   15 12.7 17.3
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   400+100- 50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   1.7 1.2 2.2
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3.7 3.2 4.2
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101671-9630
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL
----------
T1=14 RAL=14.5+-0.1mm
----------

Speed control lever angle

Test data 101671-9630
F:Full speed I:Idle
----------

----------
a=30deg+-5deg b=48deg+-3deg

Stop lever angle

Test data 101671-9630
N:Pump normal S:Stop the pump.
----------

----------
a=40deg

Timing setting

Test data 101671-9630
(1)Pump vertical direction (2)Position of gear mark 'P' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Information:


ACTION REQUIRED
New DEF system Software is available that reduces the risk of an internal DEF injector leak by improved temperature management. Please update the DEF system software at the next opportunity.
Ensure that all adjustments and repairs that are carried out to the Diesel Emission Fluid (DEF) system are performed by authorized personnel that have the correct training. Before beginning ANY work on the DEF system, refer to Operation and Maintenance Manual, "General Hazard" for safety information.
Check that the engine software is the latest version before updating the DEF pump software.
If the engine software is not the latest version, update the Engine Software first.
If needed, update the engine software with the latest available in SIS Web.
Flash the DEF Pump ECM with the software listed in the Parts Needed or latest available in SIS Web.
For flash programming of the ECM software, refer to Troubleshooting, "ECM Software - Install".
Replace the DEF Injector. Refer to Disassembly and Assembly Manual, "Diesel Exhaust Fluid Injector - Remove and Install".
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job for Group 1
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job for Group 2
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Have questions with 101671-9630?





Group cross 101671-9630 ZEXEL

Nissan-Diesel 

 
16713Z5003 
INJECTION-PUMP ASSEMBLY
ED6
 
16713Z5013 
INJECTION-PUMP ASSEMBLY
ED6
 
1670095100 
INJECTION-PUMP ASSEMBLY
ND6
101671-9630  
 
16713Z5014 
INJECTION-PUMP ASSEMBLY
ED6
 
1679095001 
INJECTION-PUMP ASSEMBLY
 
1679095002 
INJECTION-PUMP ASSEMBLY
ND6
 
16700Z5010 
INJECTION-PUMP ASSEMBLY
ED6
 
16713Z5004 
INJECTION-PUMP ASSEMBLY
ED6
 
16713Z5015 

ED6
 
 
INJECTION-PUMP ASSEMBLY
ND6
9 400 615 949 
1670095101 
INJECTION-PUMP ASSEMBLY
ND6
Back to top