101671-9620 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016719620 1670095100

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101671-9620 1016719620

NISSAN-DIESEL 1670095100 1670095100

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101671-9620 zexel genuine, new aftermarket engine parts with delivery

Service parts 101671-9620 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101067-1780

3. GOVERNOR 105460-0460

4. SUPPLY PUMP 105220-5640

5. AUTOM. ADVANCE MECHANIS 105612-0350

6. COUPLING PLATE 105661-2210

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4030

11. Nozzle and Holder 16600-95000

12. Open Pre:MPa(Kqf/cm2) 17.7{180}

13. NOZZLE-HOLDER 105031-4260

14. NOZZLE

105015-3370

15. NOZZLE SET

Include in #1:

101671-9620 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8400 as _

Cross reference number

ZEXEL 101671-9620 1016719620

NISSAN-DIESEL 1670095100 1670095100

Zexel num

Bosch num

Firm num

Name

101671-9620

1670095100 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
ND6 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.5 2.45 2.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.5

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 64.7 63.3 66.1

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 12.5

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 58.3 55.7 60.9

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.2+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 8.3 7.1 9.5

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Timer adjustment

Pump speed r/min 300+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 1.3 0.9 1.7

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 3.5 3 4

Timer adjustment_04

Pump speed r/min 1400

Advance angle deg. 6.1 5.7 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL
----------
DL=7.7-0.2mm RAL=12.7+-0.1mm
----------

0000000901

F:Full load I:Idle S:Stop
----------

----------
a=39deg+-3deg b=10.5deg+-3deg c=13deg+-5deg

Information:

TERMINATION DATE
31Dec2020
PROBLEM
Certain CB64B, CB13, CB66B, CB15, CB68B, CB16 Asphalt Compactors may have a problem with the DEF injector 459-7216. The internal seals within the DEF Injector may fail and allow DEF to leak into the injectors electrical connector housing. Once DEF enters the electrical housing and contacts the electrical pins a DEF Dosing current fault is triggered. This is usually accompanied by an external DEF leak being seen in and around the injectors electrical connector. DEF Dosing Unit/Actuator Diagnostic Trouble Codes (3361/3821) can be triggered which can lead to a system inducement.
AFFECTED PRODUCT
Model Identification Number
CB13 PWP00113-00218
CB15 M9400110-00144
CB16 HP500101-00105
CB64B C5600120, 122, 124, 126, 128, 133, 140, 143-144, 147-149, 151-152, 157, 159-161, 164, 166, 168-172, 175-177, 180-181, 192-193, 195, 199-201, 205, 208, 214-215, 222, 224, 233-234, 244, 247, 249, 254-255, 260, 268, 272, 275, 279, 283, 286, 289, 292-293, 297-299, 303, 307, 309, 312, 319, 321, 329-334, 337-338, 342-343, 348, 355-357, 360, 367, 370, 375-376, 378, 381, 386, 390, 394, 398-399, 401, 406, 408, 410, 412-414, 416, 419-420, 425-426, 429, 431, 433, 437-438
CB66B B6600101, 104, 106-108, 114, 116, 119-120, 124, 126-127, 129, 132, 135, 137-138, 141-144, 146-148, 150-151, 155, 157-158, 170-171, 179-180, 185-186, 189, 192-193, 203-204, 206-208, 211-212, 216, 229-232, 235-236, 238-240, 243-244, 246, 256, 261-263, 268, 271, 275, 278-279, 282, 284, 289-290, 292, 297-298, 305-306, 308-309, 313, 315-317
CB68B C6800101-00102, 105, 108-110, 114, 117-123, 126, 129, 131, 141, 146, 148
PARTS NEEDED
Qty
Part Number Description
1 4716029 MTG GP-INJECTOR
1 ENGSOFTWARE ENGINE SOFTWARE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
If the engine software is not the latest version, update the Engine Software first.
If needed, update the engine software with the latest available in SIS Web.
For flash programming of the ECM software, refer to Troubleshooting "ECM Software - Install".
Ensure the appropriate steps have been followed when diagnosing a DEF injector failure. Refer to UENR0662.
If it is determined that replacement of DEF injector is required, refer to Disassembly and Assembly Manual - Diesel Exhaust Fluid Injector - Remove and Install.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-5000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 3.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.