Information injection-pump assembly
ZEXEL
101671-9210
1016719210
NISSAN-DIESEL
1671395003
1671395003
Rating:
Service parts 101671-9210 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-95000
12.
Open Pre:MPa(Kqf/cm2)
17.7{180}
15.
NOZZLE SET
Include in #1:
101671-9210
as INJECTION-PUMP ASSEMBLY
Include in #2:
104740-8320
as _
Cross reference number
ZEXEL
101671-9210
1016719210
NISSAN-DIESEL
1671395003
1671395003
Zexel num
Bosch num
Firm num
Name
101671-9210
1671395003 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
ND604 * K
ND604 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
2.5
2.45
2.55
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
12.7
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
70.5
69
72
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
8.2+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
6
5.2
6.8
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Timer adjustment
Pump speed
r/min
300+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
600
Advance angle
deg.
1.4
0.9
1.9
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
3.5
3
4
Timer adjustment_04
Pump speed
r/min
1400
Advance angle
deg.
6
5.5
6.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Speed control lever full position
(2)Load control lever's full position
(3)RACK LIMIT: RAL
(4)Damper spring setting: DL
----------
RAL=13+-0.1mm DL=7.7-0.2mm
----------
----------
RAL=13+-0.1mm DL=7.7-0.2mm
----------
Speed control lever angle
F:Full speed
S:Stop
----------
----------
a=20deg+-5deg b=32deg+-3deg
----------
----------
a=20deg+-5deg b=32deg+-3deg
0000000901
F:Full load
I:Idle
S:Stop
----------
----------
a=26deg+-5deg b=12deg+-3deg c=36deg+-2deg
----------
----------
a=26deg+-5deg b=12deg+-3deg c=36deg+-2deg
Information:
TERMINATION DATE
30Apr2017
PROBLEM
The existing diesel exhaust fluid filter can become plugged due to debris on certain 725C, and 730C Articulated Trucks. If the existing filter plugs it will cause E931 low DEF pressure fault codes and E1389 inducements. There is new engine and aftertreatment software available that should also be installed as part of this letter.
AFFECTED PRODUCT
Model Identification Number
725C TFB00111-00329
730C TFF00121-00537
730C EJ TFH00131-00146
PARTS NEEDED
Qty
Part Number Description
1 3783187 FILTER-DEF
1 3915262 GASKET
1 4233251 CONNECTOR AS
1 4250385 FILTER AS-DEF
1 4526055 BASE AS-FILTER
1 4531604 FILTER-DEF
1 4653400 SFWR GP-Engine
1 4653401 SFWR GP-Aftertreatment
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
To install the new filter. Refer to Special Instruction, REHS9664, "Installation of the New Diesel Exhaust Fluid Filter On Certain Tier 4 Final Applications".
Flash the 465-3400 Engine Software and the 465-3401 Aftertreatment Software or latest available on SIS Web.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-3000 hrs,
0-72 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Have questions with 101671-9210?
Group cross 101671-9210 ZEXEL
Nissan-Diesel
101671-9210
1671395003
INJECTION-PUMP ASSEMBLY
ND604
ND604