101671-6270 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016716270 me03665301

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101671-6270 1016716270

MITSUBISHI ME03665301 me03665301

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Service parts 101671-6270 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101067-9181

3. GOVERNOR 105490-2990

4. SUPPLY PUMP 105210-1931

5. AUTOM. ADVANCE MECHANIS 105629-0220

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1390

11. Nozzle and Holder ME046001

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-2150

14. NOZZLE

105000-1130

15. NOZZLE SET

Include in #1:

101671-6270 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8300 as _

104740-8301

Cross reference number

ZEXEL 101671-6270 1016716270

MITSUBISHI ME03665301 me03665301

Zexel num

Bosch num

Firm num

Name

101671-6270

ME03665301 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D10 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-3720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.2 2.15 2.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 66 64 68

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 53.6 48.6 58.6

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 6+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 9.5 7.7 11.3

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 500+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 4 3.5 4.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 6 5.5 6.5

Timer adjustment_04

Pump speed r/min 1600

Advance angle deg. 8.5 8 9

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL (3)Injection quantity Q = Q1 or less
----------
DL=5.5-0.5mm SXL=11+0.2mm Q1=1mm3/st
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=39deg+-3deg b=30deg+-5deg

Information:

Start By:a. remove valve cover 1. Remove the cover from the flywheel housing and install Tool (A). Turn the crankshaft with Tool (A) until there is no pressure on rocker arm (2).2. Use Tool (B) as shown to move the rocker arm away from push rod (1). Remove push rod (1). 3. Install Tool (C) on the valve lifter. Remove valve lifter (3) from the block. 4. Remove spring guide (4) from the valve lifter.5. Do Steps 1 through 4 again for the other valve lifters and push rods if necessary.Install Valve Lifters & Push Rods
Any time the valve lifter is removed from the machine, a new spring guide must be installed on the valve lifter.1. Install spring guide (1) on valve lifter (2). 2. Put the valve lifter in position on Tool (A) as shown. Make sure spring guide (1) is in position in the groove (slot) in the valve lifter as shown. 3. Use a soft hammer to install Tool (B) over spring guide (1). Make sure the groove in Tool (B) is in alignment with spring guide (1). 4. Put clean engine oil on valve lifter (2). Use Tool (B) to install the valve lifter in the engine block. Make sure the end of the spring guide is in alignment with the small hole in the block.5. When the valve lifter is in position in the block, use Tool (C) to push the valve lifter off of Tool (C). 6. Use Tool (E) to turn the crankshaft to make sure there is not pressure on the push rods and rocker arms.7. Put push rod (3) in position in the block. Use Tool (D) to move rocker arm (4) away from the push rod far enough to put push rod (3) in position under the rocker arm.End By:a. install valve cover