Information injection-pump assembly
ZEXEL
101660-9110
1016609110
BOSCH
0400466089
0400466089
Rating:
Cross reference number
ZEXEL
101660-9110
1016609110
BOSCH
0400466089
0400466089
Zexel num
Bosch num
Firm num
Name
101660-9110
0400466089 BOSCH
INJECTION-PUMP ASSEMBLY
F6L912 K 14BE INJECTION PUMP ASSY PE6A PE
F6L912 K 14BE INJECTION PUMP ASSY PE6A PE
101660-9110
9 400 615 941
INJECTION-PUMP ASSEMBLY
F6L912 K 14BE INJECTION PUMP ASSY PE6A PE
F6L912 K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
98
98
98
Tester oil delivery pressure
kgf/cm2
1
1
1
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
1.9
1.9
2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
10.5
Pump speed
r/min
1130
1130
1130
Each cylinder's injection qty
mm3/st.
42.5
41.5
43.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
8.5+-0.5
Pump speed
r/min
325
325
325
Each cylinder's injection qty
mm3/st.
9
8
10
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
-
Pump speed
r/min
1130
1130
1130
Average injection quantity
mm3/st.
42.5
42
43
Fixing the lever
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Torque control stroke: L1 (N = N1 and N = N2 rack difference).
(3)Main spring setting
----------
K=(12) L1=1+-0.1mm N1=1130r/min N2=500r/min
----------
----------
K=(12) L1=1+-0.1mm N1=1130r/min N2=500r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=19deg+-4deg b=14deg+-4deg
----------
----------
a=19deg+-4deg b=14deg+-4deg
Information:
Intake and exhaust valve stems are to be coated with 8T2998 Breakin Lubricant prior to installation in the cylinder head.(1) Intake valve.(2) Exhaust valve.(3) Height to top of valve guide ... 28.00 0.05 mm (1.102 .002 in)(4) Outer Valve Spring (7W7082): Assembled length ... 51.69 mm (2.035 in)Load at assembled length ... 240 24 N (54 5 lb)Operating length (min) ... 37.72 mm (1.485 in)Load at min operating length ... 650 32 N (146 7 lb)Free length after test ... 59.89 mm (2.358 in)Outside diameter ... 34.00 mm (1.339 in)(5) Inner Valve Spring (7W7083): Assembled length ... 49.19 mm (1.937 in)Load at assembled length ... 136 14 N (31 3 lb)Operating length (min) ... 35.22 mm (1.387 in)Load at min operating length ... 292 15 N (66 3 lb)Free length after test ... 61.39 mm (2.417 in)Outside diameter ... 23.24 mm (.915 in)(6) Diameter of valve stems (new) ... 9.441 0.008 mm (.3717 .0003 in)Use again minimum:7C1586 Exhaust ... 9.408 mm (.3704 in)7C5215 Intake ... 9.408 mm (.3704 in)Bore in valve guide with guide installed in the head (new) ... 9.484 0.026 mm (.3734 .0010 in)Use again dimension for valve guide bore ... 9.538 mm (.3755 in)(7) Diameter of valve head: Exhaust valve ... 42.00 0.13 mm (1.654 .005 in)Intake valve ... 45.00 0.13 mm (1.772 .005 in)(8) Angle of valve face: Angle of intake valve face ... 29 1/4 1/4°Angle of exhaust valve face ... 44 1/4 1/4° (9) Depth of bore in head for valve seat insert: Intake ... 15.00 0.10 mm (.591 .004 in)Exhaust ... 14.10 0.10 mm (.555 .004 in) Inserts to be shrunk by reduced temperature before being placed in counterbore.(10) Diameter of valve seat insert for intake valve ... 46.025 0.013 mm (1.8120 .0005 in) Bore in head for valve seat insert for intake valve ... 45.950 0.025 mm (1.8091 .0010 in)Diameter of valve seat insert for exhaust valve ... 43.400 0.015 mm (1.7086 .0006 in)Bore in head for valve seat insert for exhaust valve ... 43.320 0.025 mm (1.7055 .0009 in)(11) Angle of face of intake valve seat insert ... 30 1/4 1/2°Angle of face of exhaust valve seat insert ... 44 3/4 1/2°(12) "Use again" thickness of valve lip: Exhaust valve ... 2.03 mm (.080 in)Intake valve ... 2.51 mm (.099 in)
Have questions with 101660-9110?
Group cross 101660-9110 ZEXEL
Bosch
101660-9110
0400466089
INJECTION-PUMP ASSEMBLY
F6L912
F6L912
101660-9110
9 400 615 941
INJECTION-PUMP ASSEMBLY
F6L912
F6L912