Information injection-pump assembly
ZEXEL
101641-9020
1016419020
NISSAN-DIESEL
1670090916
1670090916
Rating:
Service parts 101641-9020 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-90019
12.
Open Pre:MPa(Kqf/cm2)
9.8{100}
15.
NOZZLE SET
Include in #1:
101641-9020
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
101641-9020
1016419020
NISSAN-DIESEL
1670090916
1670090916
Zexel num
Bosch num
Firm num
Name
101641-9020
1670090916 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD33T * K
SD33T * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
2.3
2.25
2.35
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.8
Pump speed
r/min
1900
1900
1900
Average injection quantity
mm3/st.
43.4
42.4
44.4
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_02
Adjusting point
B
Rack position
11.8
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
45.4
43.4
47.4
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_03
Adjusting point
C
Rack position
11
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
37.6
35.6
39.6
Max. variation between cylinders
%
0
-5
5
Fixing the rack
*
Boost pressure
kPa
25.3
Boost pressure
mmHg
190
Injection quantity adjustment_04
Adjusting point
D
Rack position
7.5
Pump speed
r/min
360
360
360
Average injection quantity
mm3/st.
7.5
6.4
8.6
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_05
Adjusting point
E
Rack position
12.8++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
40
40
50
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
1100
1100
1100
Rack position
11
Boost pressure
kPa
26.7
25.4
28
Boost pressure
mmHg
200
190
210
Boost compensator adjustment_02
Pump speed
r/min
1100
1100
1100
Rack position
11.8
Boost pressure
kPa
46.7
40
53.4
Boost pressure
mmHg
350
300
400
Timer adjustment
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
1
Timer adjustment_03
Pump speed
r/min
1100
Advance angle
deg.
2.2
1.7
2.7
Timer adjustment_04
Pump speed
r/min
1500
Advance angle
deg.
4.7
4.2
5.2
Timer adjustment_05
Pump speed
r/min
1900
Advance angle
deg.
7.5
7
8
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
----------
DL=5.8-0.5mm
----------
----------
DL=5.8-0.5mm
----------
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
(2)Microswitch OFF position
----------
----------
a=35deg+-3deg b=30deg+-5deg c=(25.5deg)
----------
----------
a=35deg+-3deg b=30deg+-5deg c=(25.5deg)
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=35deg+-5deg b=41.5deg+-5deg
----------
----------
a=35deg+-5deg b=41.5deg+-5deg
0000001501 MICRO SWITCH
Adjustment of the micro-switch
Adjust the bolt to obtain the following lever position when the micro-switch is OFF.
(1)Speed N1
(2)Rack position Ra
----------
N1=1200r/min Ra=8.7mm
----------
----------
N1=1200r/min Ra=8.7mm
----------
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(130deg)
----------
----------
a=(130deg)
Information:
Caterpillar Reference Material
The following literature can be obtained through any Caterpillar dealer.Oil
SEBD0640, Oil and Your EnginePEDP7122, Question & Answer BookletPEDP1129, Listen To Your OilPEHP6001, How to Take a Good Oil SampleSEBU6251, Lubricant RecommendationsPEHP5026, Product Data Sheet for Cat Diesel Engine Oil (DEO) (CG4/CF-4) (North America & Selected International)PEHP1026, Product Data Sheet for Cat Diesel Engine Oil (CF-4)(International Only)PEHP1027, Product Data Sheet for Cat Diesel Engine Oil (CD)PEHP0002, Product Data Sheet for Cat Molybdenum Grease (MPGM)PEHP0003, Product Data Sheet for Cat Lithium Grease (MPGL)PEHP0017, Product Data Sheet for Cat Special Purpose Grease (SPG)PEWP9733, Cat Fluids SelectorPEDP7105, Scheduled Oil SamplingPECP4025, One Safe SourceFuel
SEBD0717, Diesel Fuels and Your EngineCoolant
SEBD0518, Know Your Cooling SystemSEBD0970, Coolant and Your EnginePEHP4036, Data Sheet-Caterpillar CoolantPEHP5033, S O S Coolant AnalysisPECP4025, One Safe SourceMiscellaneous
SEBF8029, Index to Guidelines for Reusable Parts and Salvage OperationsSEBF8062, Guideline for Reusable Parts - Cleaning and Inspection of Air FiltersSEHS9031, Storage Procedure for Caterpillar ProductsSENR5226, Service Manual (EMCP)SEBU6150, SR4 Generators and Control Panels Operation and Maintenance ManualSENR2380, Service Manual (4XB, 7JB, 64Z, 83Z & 10E300-up)SENR2793, Service Manual (85Z, 2AJ & 2TM)SEBP1805, Parts Manual (2AJ)SEBP2273, Parts Manual (2TM)SEBP1451, Parts Manual (7JB)SEBP1452, Parts Manual (4XB)SEBP1406, Parts Manual (85Z)SEBP1411, Parts Manual (83Z)SEBP1435, Parts Manual (64Z)SEBP1400, Parts Manual (10E300-up)SEHS7654, Alignment-General InstructionsSEHS9124, Cleaning and Drying of Caterpillar Electric Set GeneratorsLEBH9324, Agricultural and Material Handling Application and Installation GuideSEHS7292, Use of 5P4150 Nozzle Testing GroupSEHS8622, Using the FT1984 Air-To-Air Aftercooler Leak Test GroupSEHS7795, Use of Pump & Governor Tool GroupSEHS8024, Governor Adjusting Tool GroupSEHS8094, Use of Nozzle Puller GroupAdditional Reference Material
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society.* SAE handbooks can be obtained directly from:SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626
American Society for Testing and Materials (ASTM) specifications can normally be obtained from your local technological siciety, library or college, or contact:American Society for Testing and Materials
1916 Race Street
Philadelphia, PA 19103
Emissions Warranty
The engine described in this manual may be certified and covered by an Emissions Warranty. A detailed explanation of the Emissions Warranty, applicable to certified engines, is found in SEBU6981, Emissions Control Warranty Information. The engine is certified if it has a special certification label. A Caterpillar dealer can also inform you if the engine is certified.
The following literature can be obtained through any Caterpillar dealer.Oil
SEBD0640, Oil and Your EnginePEDP7122, Question & Answer BookletPEDP1129, Listen To Your OilPEHP6001, How to Take a Good Oil SampleSEBU6251, Lubricant RecommendationsPEHP5026, Product Data Sheet for Cat Diesel Engine Oil (DEO) (CG4/CF-4) (North America & Selected International)PEHP1026, Product Data Sheet for Cat Diesel Engine Oil (CF-4)(International Only)PEHP1027, Product Data Sheet for Cat Diesel Engine Oil (CD)PEHP0002, Product Data Sheet for Cat Molybdenum Grease (MPGM)PEHP0003, Product Data Sheet for Cat Lithium Grease (MPGL)PEHP0017, Product Data Sheet for Cat Special Purpose Grease (SPG)PEWP9733, Cat Fluids SelectorPEDP7105, Scheduled Oil SamplingPECP4025, One Safe SourceFuel
SEBD0717, Diesel Fuels and Your EngineCoolant
SEBD0518, Know Your Cooling SystemSEBD0970, Coolant and Your EnginePEHP4036, Data Sheet-Caterpillar CoolantPEHP5033, S O S Coolant AnalysisPECP4025, One Safe SourceMiscellaneous
SEBF8029, Index to Guidelines for Reusable Parts and Salvage OperationsSEBF8062, Guideline for Reusable Parts - Cleaning and Inspection of Air FiltersSEHS9031, Storage Procedure for Caterpillar ProductsSENR5226, Service Manual (EMCP)SEBU6150, SR4 Generators and Control Panels Operation and Maintenance ManualSENR2380, Service Manual (4XB, 7JB, 64Z, 83Z & 10E300-up)SENR2793, Service Manual (85Z, 2AJ & 2TM)SEBP1805, Parts Manual (2AJ)SEBP2273, Parts Manual (2TM)SEBP1451, Parts Manual (7JB)SEBP1452, Parts Manual (4XB)SEBP1406, Parts Manual (85Z)SEBP1411, Parts Manual (83Z)SEBP1435, Parts Manual (64Z)SEBP1400, Parts Manual (10E300-up)SEHS7654, Alignment-General InstructionsSEHS9124, Cleaning and Drying of Caterpillar Electric Set GeneratorsLEBH9324, Agricultural and Material Handling Application and Installation GuideSEHS7292, Use of 5P4150 Nozzle Testing GroupSEHS8622, Using the FT1984 Air-To-Air Aftercooler Leak Test GroupSEHS7795, Use of Pump & Governor Tool GroupSEHS8024, Governor Adjusting Tool GroupSEHS8094, Use of Nozzle Puller GroupAdditional Reference Material
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society.* SAE handbooks can be obtained directly from:SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626
American Society for Testing and Materials (ASTM) specifications can normally be obtained from your local technological siciety, library or college, or contact:American Society for Testing and Materials
1916 Race Street
Philadelphia, PA 19103
Emissions Warranty
The engine described in this manual may be certified and covered by an Emissions Warranty. A detailed explanation of the Emissions Warranty, applicable to certified engines, is found in SEBU6981, Emissions Control Warranty Information. The engine is certified if it has a special certification label. A Caterpillar dealer can also inform you if the engine is certified.
Have questions with 101641-9020?
Group cross 101641-9020 ZEXEL
Nissan-Diesel
101641-9020
1670090916
INJECTION-PUMP ASSEMBLY
SD33T
SD33T