101631-9630 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016319630 1680090002

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101631-9630 1016319630

NISSAN-DIESEL 1680090002 1680090002

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101631-9630 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 101631-9630 1016319630

NISSAN-DIESEL 1680090002 1680090002

Zexel num

Bosch num

Firm num

Name

101631-9630

1680090002 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
SD33 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.3 2.25 2.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 32 31 33

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.8+-0. 5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 7.5 6.4 8.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 1 0.5 1.5

Timer adjustment_03

Pump speed r/min (895)

Advance angle deg. 2 1.5 2.5

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 7.5 7.5 7.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Set using the limiter on top of the governor. (2)With isochronous switch ON (3)When isochronous switch OFF
----------

----------

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(33deg)

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)

Information:

ACTION REQUIRED
Before completing this Rework Procedure, please review the safety actions in the Operation and Maintenance Manual for your machine.
Choose one of the following actions:
Before Failure: If electronic unit fuel injectors have not failed, reflash the engine ECM with the new software. The new software offers enhanced protection to the fuel system if the fuel/water separator is not drained of water when the "Water Separator Full Indicator" is displayed.
After Failure: If electronic unit fuel injectors have failed, replace the injectors and reflash the engine ECM with the new software.
For detailed instructions on removing and installing the injectors, refer to UENR0633, Disassembly and Assembly, "Electronic Unit Injector - Remove" and "Electronic Unit Injector - Install".
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-3000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.0-hour job for Group 1
1 hour to update the software. An additional 3 hours is allowed to replace the injectors, after failure.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-3000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.0-hour job for Group 2
1 hour to update the software. An additional 3 hours is allowed to replace the injectors, after failure.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.