101609-9341 ZEXEL F 01G 09U 1J3 BOSCH INJECTION-PUMP ASSEMBLY f01g09u1j3 1016099341 3436507042

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 09U 1J3 f01g09u1j3

ZEXEL 101609-9341 1016099341

MITSUBISHI-HEAV 3436507042 3436507042

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106662-4250 as _

Cross reference number

BOSCH F 01G 09U 1J3 f01g09u1j3

ZEXEL 101609-9341 1016099341

MITSUBISHI-HEAV 3436507042 3436507042

Zexel num

Bosch num

Firm num

Name

101609-9341

F 01G 09U 1J3

3436507042 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6K-T K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.7 3.65 3.75

Rack position
After adjusting injection quantity. R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 7.05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 41.5 40.5 42.5

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 6.4+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 8 6.7 9.3

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Set the torque spring. (6)Rack difference between N = N1 and N = N2
----------
K=15 N1=1100r/min N2=700r/min
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
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a=19deg+-5deg b=19deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Contacts outer boss. (2)Contacts inner boss. (3)Use the hole at R = aa (4)Normal
----------
aa=60mm
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a=53deg+-5deg b=26.5deg+-5deg c=(9deg)

0000001501 I/P WITH LOAD PLUNGER ADJ

Load plunger-equipped pump adjustment 1. Adjust the variation between cylinders and the injection quantity. 2. At Full point A, adjust the pre-stroke to the specified value. 3. After pre-stroke adjustment, reconfirm that the fuel injection quantity and the variation between cylinders is as specified.
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Timing setting

(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)After adjusting the injection quantity, adjust at rack position bb.
----------
aa=6deg bb=7.05mm
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a=(60deg)

Information:

Problem
Certain 776B Tractors and 777B trucks may experience problems during cold starts. An Automatic Ether Injection System (AEIS) can be installed to improve starting and combustion during cold startups and increase the service life of the engine.
Affected Product
Model & Identification Number
776B (6JC1-83)
777B (4YC1-1383)
Parts Needed
2 - 3B6768 Bushing2 - 4N4274 Washer8 - 8C5607 Mount1 - 8C9006 Tee1 - 8C9812 Switch1 - 4D7794 Clip3 - 6D1641 Clip1 - 9D5659 Boss1 - 3E4930 Plate1 - 8E1415 Valve Assembly4 - 5G6966 Spacer4 - 9G3695 Plug5 - 9G9150 Clip1 - 9G9152 Clip3 - 9G9154 Clip1 - 9G9813 Alarm Group1 - 3J1907 Seal1 - 3J5390 Plug3 - 4K6177 Clip2 - 6K8180 Grommet1 - 4L6454 Bolt13 - 5M3062 Bolt8 - 9M8406 Clip3 - 7N0140 Tube Assembly2 - 7N9737 Housing2 - 7N9738 Housing1 - 8N1523 Lockwasher2 - 5P0598 Clamp2 - 5P2948 Connector1 - 5P4325 Clip4 - 5p6313 Nut4 - 5P6314 Sleeve1 - 5P6315 Elbow20 - 3S2093 Strap1 - 3T3046 Clip Assembly2 - 3T3048 Clip Assembly2 - 3T3133 Switch1 - 6T4361 Sensor8 - 8T4224 Washer14 - 8T4896 Washer8 - 8T9043 Bolt4 - 6V2686 Clip2 - 6V5066 Seal1 - 6V6809 Seal4 - 2W9499 Bolt1 - 8W8171 Tube1 - 8W8172 Tube1 - 8W8174 Tube2 - 7X0459 Screw1 - 7X0790 Tag2 - 7X1062 Cylinder Assembly2 - 7X1063 Orifice2 - 7X1078 Nozzle Assembly1 - 8X0912 Tube2 - 8X3708 Lamp Assembly1 - 8X3710 Plate Assembly1 - 8X5003 Harness Assembly2 - 8X5012 Plate1 - 8X5013 Wire Assembly1 - 8X5014 Wire Assembly1 - 8X5018 Harness Assembly1 - 8X5020 Plate Assembly2 - 8X5048 Bracket Assembly1 - 8X5415 Wire Assembly1 - 8X7107 Harness Assembly1 - 8X7433 Harness Assembly1 - 8X8386 Wire Assembly2 - 9X0147 Collar1 - 9X0377 Control Group1 - 9X3271 Adapter1 - 9X3495 Clip Assembly1 - 9X4542 Film1 - 9X5303 Control Group4 - 9X6165 Washer1 - 9X6191 Film2 - 9X7137 Valve Assembly2 - 6Y9788 Plate1 - SEHS9241 - Operator Instruction Card **This card is to remain in the cab in a visible location for reference use by the operator.Action Required
If so equipped, remove the existing manual type ether injection system.
Follow the procedure in Special Instruction SEHS9329 "Installation of Automatic Ether Injection System (AEIS)" and install the Automatic Ether Injection System (AEIS).
Service Claim Allowances
This is a 6-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.