101609-3151 ZEXEL 9 400 615 893 BOSCH INJECTION-PUMP ASSEMBLY 9400615893 1016093151 6221711790

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 893 9400615893

ZEXEL 101609-3151 1016093151

KOMATSU 6221711790 6221711790

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101609-3151 zexel genuine, new aftermarket engine parts with delivery

Include in #2:

104257-3026 as _

Cross reference number

BOSCH 9 400 615 893 9400615893

ZEXEL 101609-3151 1016093151

KOMATSU 6221711790 6221711790

Zexel num

Bosch num

Firm num

Name

101609-3151

9 400 615 893

6221711790 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D108 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.3

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 122 121 123

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.5+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 12.5 11.3 13.7

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 15+0.2

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 200 190 210

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Rack difference between N = N1 and N = N2
----------
K=12 RAL=15+0.2mm N1=1100r/min N2=750r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(9deg)+-5deg b=(30deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Stopper bolt setting
----------
aa=0r/min bb=1-0.5mm
----------
a=42.5deg+-5deg b=(55deg)

Timing setting

(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)

Information:

(1) Lever.With throttle lever turned to maximum shut off position, the end of lever (1) to rear governor housing (2) face ... 18.6 1.0 (.732 .040 in.)(2) Rear governor housing.(3) Broken link spring (2W2216). Color code ... noneLength under test force ... 26.23 mm (1.033 in.)Test force ... 13.34 0.66N (3.020 .149 lb.)Free length after test ... 58.74 mm (2.31 in.)Outside diameter ... 11.32 mm (.45 in.)(4) Dashpot spring (4N6410) Color code ... one pink stripeLength under test force ... 26.16 mm (1.030 in.)Test force ... 4.45 0.36N (1.0 .08 lb.)Free length after test ... 31.24 mm (1.230 in.)Outside diameter ... 14.8 mm (.58 in.)(5) Overfueling spring (7N7267) Color code ... noneLength under test force ... 10.75 mm (.423 in.)Test force ... 2.22 0.11 N (.50 .02 lb.)Free length after test ... 32.95 mm (1.297 in.)Outside diameter ... 11.0 mm (.433 in.)(6) Centering spring (3K5733) Color code ... noneLength under test force ... 19.3 mm (.76 in.)Test force ... 61 5 N (13.7 1.1 lb.)Free length after test ... 31 2 mm (1.22 .08 in.)Outside diameter ... 14.35 mm (.566 in.)(7) Governor spring (2N2878). Color code ... one end brownPut a load on spring of ... 29.0 N (6.5 lb.)Then make spring shorter by ... 10.69 mm (.421 in.)Total test force ... 46.70 0.45 N (10.50 .10 lb.)Free length after test ... 59.44 0.89 mm (2.340 .035 in.)Outside diameter ... 34.0 mm (1.34 in.)(8) Bumper spring (1W4243) Color code ... one yellow stripeLength under test force ... 26.3 mm (1.04 in.)Test force ... 0.194 N (.0437 lb.)Free length after test ... 32 mm (1.3 in.)Outside diameter ... 8.3 mm (.33 in.)(9) Full load stop block. (10) Distance four dowels extend above the surface of governor housing (2) ... 6.0 0.5 mm (.24 .02 in.)(11) Distance two dowels extend above the surface of the governor housing ... 3.0 0.5 mm (.12 .02 in.) (12) Distance from the surface of block (9) to the end of the dowel ... 62.00 0.75 mm (2.44 .03 in.) (13) Tighten the plug to a torque of ... 11 2 N m (8 1 lb ft)(14) Depth of plug from face ... 4 1 mm (.157 .040 in.)(15) Tighten the body to a torque of ... 6.25 1.35 N m (4.6 1.0 lb ft)(16) Tighten the insulator to a torque of ... 3.4 0.5 N m (31 4 lb in)(17) Valve.(18) Seal.(19) Ring.(20) Guide.(21) Depth of guide from face ... 1.40 0.25 mm (.055 .010 in.)