101608-9561 ZEXEL 9 400 615 879 BOSCH INJECTION-PUMP ASSEMBLY 9400615879 1016089561 16713z6876

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 879 9400615879

ZEXEL 101608-9561 1016089561

NISSAN-DIESEL 16713Z6876 16713z6876

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Service parts 101608-9561 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-5550

3. GOVERNOR 105921-9580

4. SUPPLY PUMP

105220-7010

5. AUTOM. ADVANCE MECHANIS 105672-0740

6. COUPLING PLATE 105662-1620

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-7301

11. Nozzle and Holder 16600Z5667

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/20.6{210}

13. NOZZLE-HOLDER 105048-4071

14. NOZZLE

15. NOZZLE SET 105019-1080

Include in #1:

101608-9561 as INJECTION-PUMP ASSEMBLY

Include in #2:

104241-3020 as _

Cross reference number

BOSCH 9 400 615 879 9400615879

ZEXEL 101608-9561 1016089561

NISSAN-DIESEL 16713Z6876 16713z6876

Zexel num

Bosch num

Firm num

Name

101608-9561

9 400 615 879

16713Z6876 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE6E K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8260

Bosch type code 9 430 610 133

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 18

Opening pressure kgf/cm2 184

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131425-0420

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.7 3.65 3.75

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.6

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 90 88.4 91.6

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 9.5+-0.5

Pump speed r/min 265 265 265

Average injection quantity mm3/st. 9 7.2 10.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.6)

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 90 89 91

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.9

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 95 91 99

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position (R1-0.25 )

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 86.5 82.5 90.5

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 140 150

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (900)

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1080

Advance angle deg. 2 1.5 2.5

Timer adjustment_03

Pump speed r/min 1225

Advance angle deg. 2 1.5 2.5

Timer adjustment_04

Pump speed r/min 1425

Advance angle deg. 6 5.5 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=M45
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=100mm
----------
a=26.5deg+-5deg b=(46deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

Water Pump
Inspection of Water Pump
If the inspection of the impeller and shaft finds abnormal noise or rough rotation, replace the assembly.
Inspection of impeller and shaft rotation conditionThermostat
Disassembly of Thermostat
Inspection of Thermostat
To test the thermostat operation, immerse the thermostat in a container filled with water, and heat the water while measuring the water temperature. Record the temperature at which the valve starts to open and the temperature at which the valve lift becomes 8 mm [0.3 in.] or more. (a) Stir the water in the container to ensure uniform temperature distribution.(b) When installing the thermostat, be sure to check the valve opening temperature indication stamped on the upper face of the thermostat mounting flange.
Inspection of thermostatOverheat Warning Unit (Thermo Switch)
Inspection of Overheat Warning Unit
Immerse the temperature sensor in oil, and measure the resistance while increasing the oil temperature. If the temperature measurement exceeds the standard value significantly, replace the thermo switch.
Since the inspection requires heating of oil to high temperatures, be careful not to get burns or start a fire.
Overheat warning unit