101608-9350 ZEXEL 9 400 613 318 BOSCH INJECTION-PUMP ASSEMBLY 9400613318 1016089350 16790z5610

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 318 9400613318

ZEXEL 101608-9350 1016089350

NISSAN-DIESEL 16790Z5610 16790z5610

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101608-9350 zexel genuine, new aftermarket engine parts with delivery

Service parts 101608-9350 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-5580

3. GOVERNOR 105400-8630

4. SUPPLY PUMP 105220-7050

5. AUTOM. ADVANCE MECHANIS 105614-3880

6. COUPLING PLATE 105661-1180

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4760

11. Nozzle and Holder 16600Z5671

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4650

14. NOZZLE 105025-1660

15. NOZZLE SET

Include in #1:

101608-9350 as INJECTION-PUMP ASSEMBLY

Include in #2:

105856-1431 as _

Cross reference number

BOSCH 9 400 613 318 9400613318

ZEXEL 101608-9350 1016089350

NISSAN-DIESEL 16790Z5610 16790z5610

Zexel num

Bosch num

Firm num

Name

101608-9350

9 400 613 318

16790Z5610 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE654 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 73.5 71.5 75.5

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.6+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 10 8.2 11.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 85 85 95

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1200--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1150

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1400

Advance angle deg. 3.3 2.8 3.8

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 4.5 4.5 4.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=9
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=17deg+-5deg b=26deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=6.1mm
----------
a1=B a2=- a3=- a4=- a5=- a6=- r1=900r/min r2=- r3=- r4=- r5=- r6=- Q1=73.5+-2mm3/st Q2=- Q3=- Q4=- Q5=- Q6=- c1=+-3.5% c2=- c3=- c4=- c5=- c6=- a7=28 a8=27 a9=26 a10=25 a11=24 a12=23 a13=22 a14=21 a15=20 a16=19 a17=18 a18=17 a19=- a20=- a21=- a22=- a23=- a24=- a25=- a26=- a27=- a28=- r7=1400r/min r8=1350r/min r9=1300r/min r10=1250r/min r11=1200r/min r12=1150r/min r13=1100r/min r14=1050r/min r15=1000r/min r16=950r/min r17=900r/min r18=850r/min r19=- r20=- r21=- r22=- r23=- r24=- r25=- r26=- r27=- r28=- R7=1505+-35r/min R8=1450+-33r/min R9=1395+-32r/min R10=1340+-31r/min R11=1290+-30r/min R12=1235+-28r/min R13=1180+-27r/min R14=1130+-26r/min R15=1075+-25r/min R16=1020+-23r/min R17=965+-22r/min R18=915+-22r/min R19=- R20=- R21=- R22=- R23=- R24=- R25=- R26=- R27=- R28=-

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

Problem
The 9Y3222 Injector Rocker Arms may fail on certain 205B, 206B, 211B, 212B, 213B, 214B, 224B, and 325 Excavators; D20D and D250D Articulated Trucks; 446 Backhoe Loaders; 950F Loaders; 3114 Industrial Engines; 3116 Industrial Engines; 3116 Marine Engines; and 3116 Truck Engines. The arm may fail near the adjusting screw or the insert on the injector end of the arm may break.
Affected Product
Model & Identification Number
205B (5ZF1-91)
206B (9BF1-691)
211B (6XG1-162)
212B (3PJ1-912)
213B (1EJ1-378)
214B (4CF1-517; 9MF1-386)
224B (7WF1-181)
325 (2JK174-254)
D20D (9MG1-46)
D250D (6NG1-35)
446 (6XF1-689)
950F (6YG1-2729; 7ZF1-1045)
3114 (Industrial) (5EF1-974)
3116 (Industrial) (2WG1-2506; 4PG1-847)
3116 (Marine) (4KF1-1154)
3116 (Truck) (2BK10000-14485)
Parts Needed
6 - 9Y3222 Injector Arm AssemblyAction Required
If one 9Y3222 Injector Arm Assembly fails, follow the procedures in the Service Manual and replace all six 9Y3222 Injector Arm Assemblies.
In marine applications where there is more than one engine per vessel, install six new 9Y3222 Injector Arm Assemblies on all engines if there is a 9Y3222 Injector Arm Assembly failure.
Service Claim Allowances
All Affected Product Except Truck Engines
This is a 4-hour job.
Truck Engines
Labor segment for test after repair not allowed for this repair.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.