Information injection-pump assembly
BOSCH
9 400 615 869
9400615869
ZEXEL
101608-9280
1016089280
Rating:
Service parts 101608-9280 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
18.1(185)
15.
NOZZLE SET
Include in #1:
101608-9280
as INJECTION-PUMP ASSEMBLY
Include in #2:
104258-5132
as _
Cross reference number
BOSCH
9 400 615 869
9400615869
ZEXEL
101608-9280
1016089280
Zexel num
Bosch num
Firm num
Name
101608-9280
9 400 615 869
CHINA
INJECTION-PUMP ASSEMBLY
6102Z K 14BE INJECTION PUMP ASSY PE6A PE
6102Z K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-1420
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.8
3.75
3.85
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.4
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
61.5
60
63
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
8.1+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
9.5
8.2
10.8
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Timer adjustment
Pump speed
r/min
850--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
750
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1500
Advance angle
deg.
2
1.5
2.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Tolerance for racks not indicated: +-0.05mm.
(4)Ship with boost compensator not operating.
(5)Damper spring setting
----------
RT=1 TH=1.8mm
----------
----------
RT=1 TH=1.8mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=24deg+-5deg
----------
----------
a=24deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=16deg+-5deg b=23.5deg+-3deg
----------
----------
a=16deg+-5deg b=23.5deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Drive side
----------
----------
a=20deg+-5deg b=71deg+-5deg
----------
----------
a=20deg+-5deg b=71deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(100deg)
----------
----------
a=(100deg)
Information:
(1) Distance from the end of the valve to the valve spring washer seat ... 2.063 .015 in.(52.40 0.38 mm)(2) Depth of bore in head for valve seat insert ... .442 .002 in.(11.23 0.05 mm)(3) Diameter of valve seat insert ... 1.9120 .0005 in.(48.565 0.013 mm) Bore in head for valve seat insert ... 1.9090 .0005 in.(44.489 0.013 mm)(4) Maximum permissible width of the face of the valve seat insert ... .105 in.(2.67 mm)(5) Angle of the face of the valve seat insert ... 451/4° 1/2°(6) Distance from head of valve to cylinder head face: Maximum permissible (valve closed) ... .085 in.(2.16 mm)Minimum permissible (valve closed) ... .050 in.(1.27 mm)(7) Outside diameter of the face of the valve seat insert ... 1.735 .005 in.(44.07 0.13 mm) Maximum permissible ... 1.760 in.(44.70 mm)(8) Angle to grind face of seat insert (to get a reduction of maximum seat diameter) ... 15°Intake Valve (without valve seat insert)
(1) Distance from the end of the valve to the valve spring washer seat ... 2.063 .015 in.(52.40 0.38 mm)(2) Maximum permissible width of the face of the valve seat ... 120 in.(3.05 mm)(3) Angle of the face of the valve seat ... 301/4° 1/2°(4) Distance from head of valve to cylinder head face: Maximum permissible (valve closed) ... .068 in.(1.73 mm)Minimum permissible (valve closed) ... .036 in.(0.91 mm)(5) Outside diameter of the valve seat ... 2.045 .005 in.(52.23 0.13 mm) Maximum permissible ... 2.065 in.(52.45 mm)(6) Diameter of the bore ... 2.150 in.(54.61 mm)(7) Maximum permissible depth of the bore to make the face of the valve seat smaller ... .170 in.(4.32 mm)Intake Valve (with valve seat insert)
TYPICAL ILLUSTRATION(1) Distance from the end of the valve to the valve spring washer seat ... 2.063 .015 in.(52.40 0.38 mm)(2) Depth of bore in head for valve seat insert ... .442 .002 in.(11.23 0.05 mm)(3) Diameter of valve seat insert ... 2.1500 .0005 in.(54.610 0.013 mm) Bore in head for valve seat insert ... 2.1470 .0005 in.(54.534 0.013 mm)(4) Maximum permissible width of the face of the valve seat insert ... .120 in.(3.05 mm)(5) Angle of the face of the valve seat insert ... 301/4° 1/2°(6) Distance from head of valve to cylinder head face: Maximum permissible (valve closed) ... .068 in.(1.73 mm)Minimum permissible (valve closed) ... .036 in.(0.91 mm)(7) Outside diameter of the face of the valve seat insert ... 2.045 .005 in.(52.23 0.13 mm) Maximum permissible ... 2.065 in.(52.45 mm)(8) Angle to grind face of seat insert (to get a reduction of maximum seat diameter) ... 15°
(1) Distance from the end of the valve to the valve spring washer seat ... 2.063 .015 in.(52.40 0.38 mm)(2) Maximum permissible width of the face of the valve seat ... 120 in.(3.05 mm)(3) Angle of the face of the valve seat ... 301/4° 1/2°(4) Distance from head of valve to cylinder head face: Maximum permissible (valve closed) ... .068 in.(1.73 mm)Minimum permissible (valve closed) ... .036 in.(0.91 mm)(5) Outside diameter of the valve seat ... 2.045 .005 in.(52.23 0.13 mm) Maximum permissible ... 2.065 in.(52.45 mm)(6) Diameter of the bore ... 2.150 in.(54.61 mm)(7) Maximum permissible depth of the bore to make the face of the valve seat smaller ... .170 in.(4.32 mm)Intake Valve (with valve seat insert)
TYPICAL ILLUSTRATION(1) Distance from the end of the valve to the valve spring washer seat ... 2.063 .015 in.(52.40 0.38 mm)(2) Depth of bore in head for valve seat insert ... .442 .002 in.(11.23 0.05 mm)(3) Diameter of valve seat insert ... 2.1500 .0005 in.(54.610 0.013 mm) Bore in head for valve seat insert ... 2.1470 .0005 in.(54.534 0.013 mm)(4) Maximum permissible width of the face of the valve seat insert ... .120 in.(3.05 mm)(5) Angle of the face of the valve seat insert ... 301/4° 1/2°(6) Distance from head of valve to cylinder head face: Maximum permissible (valve closed) ... .068 in.(1.73 mm)Minimum permissible (valve closed) ... .036 in.(0.91 mm)(7) Outside diameter of the face of the valve seat insert ... 2.045 .005 in.(52.23 0.13 mm) Maximum permissible ... 2.065 in.(52.45 mm)(8) Angle to grind face of seat insert (to get a reduction of maximum seat diameter) ... 15°
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Group cross 101608-9280 ZEXEL
Nissan-Diesel
China
101608-9280
9 400 615 869
INJECTION-PUMP ASSEMBLY
6102Z
6102Z