101608-9230 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016089230 16713z6665

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101608-9230 1016089230

NISSAN-DIESEL 16713Z6665 16713z6665

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Cross reference number

ZEXEL 101608-9230 1016089230

NISSAN-DIESEL 16713Z6665 16713z6665

Zexel num

Bosch num

Firm num

Name

101608-9230
101608-9430

16713Z6665 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
MD92 * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8260

Bosch type code 9 430 610 133

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 18

Opening pressure kgf/cm2 184

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-8921

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.7 3.65 3.75

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.8

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 95 93.4 96.6

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 9.5+-0.5

Pump speed r/min 280 280 280

Average injection quantity mm3/st. 12 11 13

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.8)

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 95 94 96

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.9

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 100.5 96.5 104.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 125 125 135

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 970--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 920

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min (1000)

Advance angle deg. 1.5 1 2

Timer adjustment_04

Pump speed r/min 1160

Advance angle deg. 1.5 1 2

Timer adjustment_05

Pump speed r/min 1450

Advance angle deg. 7 6.5 7.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=L85
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=38mm
----------
a=6.5deg+-5deg b=35deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=42mm
----------
a=5deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)

Information:

GENERAL
Specifications
Construction
Cooling System Component Parts(1) Cooling fan(2) Water pump pulley(3) Water pump assembly(4) V-belt(5) Thermostat(6) Thermostat fitting(7) Thermoswitch(8) Bypass pipeFAN AND FAN BELT
Fan Belt Inspection
For fan belt tension, see 0-06 MAINTENANCE.
Inspecting Fan BeltFan Inspection
Check the fan for cracks, damaged and deformation. If any, replace the fan.
Inspecting FanWATER PUMP
Removal and Installation
(1) Remove the fan and fan belt.(2) Remove the water pump.(3) When installing the water pump, reverse the above-mentioned order of removal.
Removing Water PumpInspection
Check the water pump for water leak, rough rotation, and cracks. If any, replace the water pump assembly.THERMOSTAT
Removal and Installation
Pay attention to the following:(1) Never allow the flange to protrude from the faucet joint.(2) Renew the gasket.
Installing ThermostatInspection
If the thermostat does not operate properly, replace it.
Inspecting Thermostat WATER TEMPERATURE GAUGE UNIT AND THERMOSWITCH
Inspection of Water Temperature Gauge Unit
If the gauge does not function properly, replace it.
Inspecting Temperature Gauge Unit CAUTION Handle hot oil with special care not to cause a scald or a fire.Inspection of Thermoswitch
Inspecting Thermoswitch CAUTION Handle hot oil with special care not to cause a scald or a fire.