Information injection-pump assembly
BOSCH
F 019 Z20 029
f019z20029
ZEXEL
101608-6541
1016086541
MITSUBISHI
ME442589
me442589

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UJNIKM 101608-6541 101062-9290 Diesel Fuel Injection Pump F019Z20029 F 019 Z20 029 ME442589,Compatible for Mitsubishi 6D34
UJNIKM OEM NO. :101608-6541 101062-9290 || High reliability, providing stable high-pressure fuel and enhancing power. || Efficient fuel delivery: Ensure efficient fuel delivery and improve engine performance. || High pressure fuel pump, easy to install, wear-resistant, strong durability, long service life || Before purchasing car parts, please check if our parts match yours. If you are unsure, you can send me pictures of your car model. Thank you
UJNIKM OEM NO. :101608-6541 101062-9290 || High reliability, providing stable high-pressure fuel and enhancing power. || Efficient fuel delivery: Ensure efficient fuel delivery and improve engine performance. || High pressure fuel pump, easy to install, wear-resistant, strong durability, long service life || Before purchasing car parts, please check if our parts match yours. If you are unsure, you can send me pictures of your car model. Thank you
Fuel Injection Pump ME442589 for Mitsubishi Engine 6D34 Sany Excavator SY195 SY205 SY215
ADPelcote Part number:ME442589 || Applications:for Mitsubishi Engine 6D34 Sany Excavator SY195 SY205 SY215
ADPelcote Part number:ME442589 || Applications:for Mitsubishi Engine 6D34 Sany Excavator SY195 SY205 SY215
Diesel Fuel Injection Pump 101608-6541 F019Z20029 F 019 Z20 029 ME442589,Compatible for MITSUBISHI 6D34 Engine
KCUHQWA Strong durability: usually made of sturdy materials and advanced manufacturing processes, with a long service life. || Wide adaptability: Suitable for diesel engines of different types and powers. || Energy conservation and emission reduction: By precisely controlling fuel injection, it helps to reduce exhaust emissions and fuel consumption. || High reliability: reduces the probability of engine failure caused by fuel supply issues. || Diesel Fuel Injection Pump 101608-6541 F019Z20029 F 019 Z20 029 ME442589,Compatible for MITSUBISHI 6D34 Engine
KCUHQWA Strong durability: usually made of sturdy materials and advanced manufacturing processes, with a long service life. || Wide adaptability: Suitable for diesel engines of different types and powers. || Energy conservation and emission reduction: By precisely controlling fuel injection, it helps to reduce exhaust emissions and fuel consumption. || High reliability: reduces the probability of engine failure caused by fuel supply issues. || Diesel Fuel Injection Pump 101608-6541 F019Z20029 F 019 Z20 029 ME442589,Compatible for MITSUBISHI 6D34 Engine
Service parts 101608-6541 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
21.6(220)
15.
NOZZLE SET
Cross reference number
BOSCH
F 019 Z20 029
f019z20029
ZEXEL
101608-6541
1016086541
MITSUBISHI
ME442589
me442589
Zexel num
Bosch num
Firm num
Name
101608-6541
F 019 Z20 029
ME442589 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D34TL K 14BE INJECTION PUMP ASSY PE6A PE
6D34TL K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-5520
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.5
3.45
3.55
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.3
Pump speed
r/min
1025
1025
1025
Average injection quantity
mm3/st.
84
83
85
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Boost pressure
kPa
56
56
Boost pressure
mmHg
420
420
Injection quantity adjustment_02
Adjusting point
C
Rack position
8.4+-0.5
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
8.5
7.2
9.8
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_03
Adjusting point
E
Rack position
10.5++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
65
65
70
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
800
800
800
Rack position
R1-0.7
Boost pressure
kPa
30.7
24
37.4
Boost pressure
mmHg
230
180
280
Boost compensator adjustment_02
Pump speed
r/min
800
800
800
Rack position
R1(10.3)
Boost pressure
kPa
46.7
44
49.4
Boost pressure
mmHg
350
330
370
Timer adjustment
Pump speed
r/min
0
Advance angle
deg.
3
2
3
Load
0/4
Timer adjustment_02
Pump speed
r/min
650+-25
Advance angle
deg.
3
2
3
Load
0/4
Remarks
Start
Start
Timer adjustment_03
Pump speed
r/min
750+-25
Advance angle
deg.
0
0
0
Load
0/4
Remarks
Finish
Finish
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Set idle sub-spring
(5)Main spring setting
(6)Torque control stroke: L1
(7)Rack difference between N = N1 and N = N2
(8)Boost compensator stroke: BCL
----------
K=9 L1=0.3+-0.1mm N1=800r/min N2=300r/min BCL=0.7+-0.1mm
----------
----------
K=9 L1=0.3+-0.1mm N1=800r/min N2=300r/min BCL=0.7+-0.1mm
----------
Speed control lever angle

F:Full speed
I:Idle
(1)Stopper bolt setting
(2)Base lever only
----------
----------
a=2deg+-5deg b=18deg+-5deg
----------
----------
a=2deg+-5deg b=18deg+-5deg
Stop lever angle

N:Pump normal
S:Stop the pump.
(1)Rack position = aa, speed = bb (stamp at delivery)
(2)Normal
----------
aa=4-0.5mm bb=0r/min
----------
a=14deg+-5deg b=(48deg)
----------
aa=4-0.5mm bb=0r/min
----------
a=14deg+-5deg b=(48deg)
Timing setting

(1)Pump vertical direction
(2)Position of gear mark '3' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=10deg
----------
a=(130deg)
----------
aa=10deg
----------
a=(130deg)
Information:
No-load testAlternator
If a problem occurs in the charge system, check the following conditions to locate the cause of the problem. Only when inspection cannot be conducted on the alternator in the installed condition, dismount the alternator for inspection and repair. On Vehicle Inspection
(1) Cautions for handlingHandle the alternator carefully, as incorrect handling can result in alternator damage or malfunctions.(a) Do not connect the battery cables in reverse. Note the negative (-) cable is a grounding wire.(b) Do not use a high-voltage tester such as a megger.(c) When charging the battery, disconnect the cables from the battery terminals.(d) Do not disconnect the lead wire from terminal B of the alternator while the engine is operating.(e) Do not ground terminal B of the alternator since it is constantly applied with battery voltage.(f) Do not short-circuit or ground terminal L. (unit with integrated IC regulator)(g) When using a steam cleaner, do not allow steam to directly contact the alternator.(2) Inspection of adjustment voltage (unit with integrated IC regulator)(a) Disconnect the cable from the positive (+) terminal of the battery, and connect an ammeter between the terminal and cable.(b) Connect a voltmeter between terminal L and ground.(c) Make sure that the voltmeter indicates "0" when the starter switch is turned off. Make sure that the voltmeter indicates a voltage level significantly lower than the battery voltage when the starter switch is turned on (without starting the engine).(d) Short-circuit the terminal of the ammeter, and start the engine.(e) Read the indication (adjustment voltage) on the voltmeter with the ammeter indicating 5A or lower, the engine operating at 1500 to 2500 min-1, and the lamp switches turned off.
Inspection of adjustment voltage (3) Inspection of output (unit with integrated IC regulator)(a) Disconnect the grounding cable from the battery.(b) Disconnect the wire from terminal B of the alternator, and connect an ammeter, then connect a voltmeter between B and ground.(c) Reconnect the grounding cable to the battery.(d) Start the engine.(e) Immediately after the engine starts, turn on all load devices such as lamps.(f) Increase the engine speed, and read the maximum current at the specified alternator rotation speed when the voltmeter indicates 27.0 V. If the measured value conforms to the standard value, the alternator is normal.
Wiring for output test Disassembly of Alternator
(1) Separation of front bracket from stator coreInsert the tip of a slotted screwdriver into the gap between the stator core and front bracket, and pry open.
Do not insert the screwdriver too far into the assembly to prevent damaging the stator core.
Separation of front bracket from stator core(2) Removal of the pulley(a) After wrapping the rotor with a cloth for protection and holding it with a vice, unscrew the pulley nut, then remove the pulley and spacer.(b) Remove the rotor from the front bracket.
Removal of pulley(3) Removal of stator core and rectifier(a) Disconnect the lead wires between the stator core and the rectifier at the soldered sections, and remove the stator core.
Melt the soldered sections as quickly as possible. Prolonged heating cam damage the
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Group cross 101608-6541 ZEXEL
Mitsubishi
Mitsubishi
Mitsubishi
Mitsubishi
Mitsubishi
101608-6541
F 019 Z20 029
ME442589
INJECTION-PUMP ASSEMBLY
6D34TL
6D34TL