101608-6260 ZEXEL 9 400 611 713 BOSCH INJECTION-PUMP ASSEMBLY 9400611713 1016086260


 

Information injection-pump assembly

BOSCH 9 400 611 713 9400611713
ZEXEL 101608-6260 1016086260
101608-6260 INJECTION-PUMP ASSEMBLY
Rating:
13
Buy INJECTION-PUMP ASSEMBLY 101608-6260 zexel genuine, new aftermarket engine parts with delivery

Service parts 101608-6260 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-9250
3. GOVERNOR 105401-1230
4. SUPPLY PUMP 105220-5150
5. AUTOM. ADVANCE MECHANIS 105676-1200
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6781
11. Nozzle and Holder ME219131
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105048-3590
14. NOZZLE 105017-1040
15. NOZZLE SET

Include in #1:

101608-6260 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 611 713 9400611713
ZEXEL 101608-6260 1016086260


Zexel num
Bosch num
Firm num
Name
101608-6260 
101608-6261 
9 400 611 713 
   
INJECTION-PUMP ASSEMBLY
6D34TL * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.7
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   91.5 90.5 92.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   64 64
Boost pressure mmHg   480 480
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.1+-0.5
Pump speed r/min   525 525 525
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   55 55 60
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   800 800 800
Rack position   R1-0.4
Boost pressure kPa   38.7 33.4 44
Boost pressure mmHg   290 250 330
Boost compensator adjustment_02
Pump speed r/min   800 800 800
Rack position   R1(8.7)
Boost pressure kPa   50.7 50.7 50.7
Boost pressure mmHg   380 380 380
Timer adjustment
Pump speed r/min   0
Advance angle deg.   2 1.5 2.5
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2 1.5 2.5
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_03
Pump speed r/min   750+-25
Advance angle deg.   0 0 0
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101608-6260
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke: BCL (7)Rack difference between N = N1 and N = N2
----------
K=16 BCL=0.4+-0.1mm N1=1050r/min N2=230r/min
----------

Speed control lever angle

Test data 101608-6260
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 101608-6260
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

0000001501 TAMPER PROOF

Test data 101608-6260
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 101608-6260
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14.5deg
----------
a=(130deg)




Information:


SEPTEMBER 2009
INFORMATION RELEASE MEMO
Reman
PELJ1080 ?2009 Caterpillar
CAT REMAN ANNOUNCES THE INTRODUCTION OF AN UPGRADE TO NEW INJECTOR KIT FOR CERTAIN HIGH DISPLACEMENT 3500 ENGINES IN MINING APPLICATIONS
Announcement
Some mining customers have expressed a preference to use new fuel injectors during an engine rebuild as part of a bill of materials designed to produce a "zero" hour rebuilt engine standard. To provide an economical option to those customers, Cat Reman announces the introduction of an Upgrade to New (UTN) fuel injector kit option for certain 3500 engines in mining applications. This option will meet the customer need while enabling Cat Reman to capture the cores of those customers using new injectors.
These fuel injector kits will provide dealers and customers with an additional fuel injector replacement and repair option and come complete with four new fuel injectors and corresponding hold down bolts. Refer to the following table for part number details.
甀
Availability and Ordering
To support availability of these UTN kits for planned rebuilds, we ask dealers to place Future Dated Orders (FDOs) whenever possible.
Core Acceptance
Core Acceptance Criteria for CatP?PFuel Injectors is simple, visual, and requires no special tools. Consult the Unit Injectors ? Electronic Core Acceptance Criteria SELD0226 for complete details. The purchase of an UTN Kit establishes core entitlements at the consist part level quantity. For example, purchase of a kit of four UTN Injectors establishes four individual core injector entitlements.
Warranty
Please consult the appropriate CatP Pparts warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) related to the parts information application that describes all Reman part/Core Acceptability Family (CAF) and other related information. Also refer to other CMIS 2 inquiry applications such as: Dealer Customer Profile, Inspection Reason Codes, Inspection Line Inquiry, Dealer Add Charges, Dealer Entitlement Activity, Dealer CCR Inquiry, Dealer CCR Entry, Dealer Shipment Processing, Dealer Process Packaging Grief and Reporting. This information is available to all dealers worldwide that have been converted to CMIS 2.
Please go to the Reman web site https://catreman.cat.com for your assigned Core Help Line Contact Information; the latest policy and procedural updates that are available to all dealers worldwide explaining policy and procedural information such as Policy and Core Management SELD0122 -10, "Core Management Systems and Operations Procedures SELD0040-14, "Reman Core Return Packaging Instructions And Guidelines SELD0300-00 and "Shipping Instructions" SELD0039-14.
If you have any questions regarding Reman Core Management or Core Management Information Systems (CMIS2), feel free to call your Corinth Dealer Service Representative toll free at (800) 537-2928. Outside the US please refer to the Core section of the Reman website for appropriate contact information for your region.
For assistance with technical questions, call the Peoria Reman Technical Help Line toll free at (888) 88-REMAN (outside the US call non-toll free +1-309-494-4342), or use our E-mail address--Reman_Help.

Have questions with 101608-6260?





Group cross 101608-6260 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
6D16TLEB
9 400 612 565 
 
INJECTION-PUMP ASSEMBLY
9 400 612 801 
 
INJECTION-PUMP ASSEMBLY
9 400 613 054 
 
INJECTION-PUMP ASSEMBLY
9 400 615 842 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 014 
ME078794 
INJECTION-PUMP ASSEMBLY
6D16TLEB
9 400 612 985 
 
INJECTION-PUMP ASSEMBLY
6D16TLEC
9 400 612 988 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
9 400 615 843 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 015 
ME078795 
INJECTION-PUMP ASSEMBLY
6D16TLEC
9 400 611 944 
 
INJECTION-PUMP ASSEMBLY
6D16T
9 400 615 844 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 016 
ME078737 
INJECTION-PUMP ASSEMBLY
6D16T
 
 
INJECTION-PUMP ASSEMBLY
9 400 611 203 
 
INJECTION-PUMP ASSEMBLY
6D34TE
9 400 612 752 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 613 055 
ME219075 
INJECTION-PUMP ASSEMBLY
6D34TE
 
 
INJECTION-PUMP ASSEMBLY
6D34TL

Mitsubishi 

9 400 615 845 
ME219120 
INJECTION-PUMP ASSEMBLY
6D34TL
 
 
INJECTION-PUMP ASSEMBLY
6D34TL

Mitsubishi 

9 400 615 846 
ME219121 
INJECTION-PUMP ASSEMBLY
6D34TL
101608-6260  

101608-6261 
9 400 611 713 
 
INJECTION-PUMP ASSEMBLY
6D34TL
9 400 612 949 
 
INJECTION-PUMP ASSEMBLY
9 400 613 258 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 615 847 
ME219122 
INJECTION-PUMP ASSEMBLY
6D34TL
 
 
INJECTION-PUMP ASSEMBLY
6D16TL

Mitsubishi 

9 400 615 848 
ME078893 
INJECTION-PUMP ASSEMBLY
6D16TL
9 400 612 073 
 
INJECTION-PUMP ASSEMBLY
6D16TL
9 400 615 849 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 017 
ME078894 
INJECTION-PUMP ASSEMBLY
6D16TL
9 400 612 208 
 
INJECTION-PUMP ASSEMBLY
6D16TL
9 400 613 294 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 018 
ME440070 
INJECTION-PUMP ASSEMBLY
6D16TL
Back to top