101608-1420 ZEXEL 9 400 610 754 BOSCH INJECTION-PUMP ASSEMBLY 9400610754 1016081420 me078426

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 754 9400610754

ZEXEL 101608-1420 1016081420

MITSUBISHI ME078426 me078426

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Buy INJECTION-PUMP ASSEMBLY 101608-1420 zexel genuine, new aftermarket engine parts with delivery

Service parts 101608-1420 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-8760

3. GOVERNOR 105412-2340

4. SUPPLY PUMP 105210-5450

5. AUTOM. ADVANCE MECHANIS 105672-5360

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4190

11. Nozzle and Holder ME078067

12. Open Pre:MPa(Kqf/cm2) 17.7{180}

13. NOZZLE-HOLDER 105030-3350

14. NOZZLE 105025-0370

15. NOZZLE SET

Include in #1:

101608-1420 as INJECTION-PUMP ASSEMBLY

107692-1493 as _

Cross reference number

BOSCH 9 400 610 754 9400610754

ZEXEL 101608-1420 1016081420

MITSUBISHI ME078426 me078426

Zexel num

Bosch num

Firm num

Name

101608-1420

9 400 610 754

ME078426 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D16T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.9

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 106.5 105.5 107.5

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.3+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 10.5 9 12

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 0

Advance angle deg. 1.5 1 2

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 1.5 1 2

Remarks
Measure speed (beginning of operation).

Timer adjustment_03

Pump speed r/min 550

Advance angle deg. 0 0 0

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque spring does not operate. (4)Main spring setting (5)Set at delivery (6)Set idle sub-spring
----------
K=8
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)At delivery
----------

----------
a=(20deg)+-5deg b=(2deg) c=(5deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of coupling's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(1deg)

Information:

Table 7
464-8400 Air Lines Gp
Quantity Part Number Part Name
4 204-7562 Gasket
2 221-6861 Bellows As
2 227-4056 Gasket
1 386-7449 Housing
1 452-0270 Bracket
1 457-9114 Bracket
1 457-9115 Bracket
1 464-8144 Air Shutoff Gp
1 485-3715 Support
1 485-3716 Support
12 032-3237 Spacer
2 0L-1352 Bolt
8 0S-1587 Bolt
6 0S-1619 Bolt
20 118-0275 Washer
8 1A-1460 Bolt
4 1D-4609 Bolt
16 1F-7958 Full Nut
32 1K-6872 Locknut
4 2S-3567 Bolt
2 3E-4353 Hard Washer
64 3H-7654 Hard Washer
16 5J-4715 Washer
4 5P-6652 Washer
16 5P-8245 Hard Washer
2 8F-6350 Bolt
2 9S-8752 Full Nut
36 9X-8873 Bolt
Table 8
175-3842 Water Lines Cover Gp
Quantity Part Number Part Name
2 0S-1594 Bolt
2 1A-2029 Bolt
1 1N-5998 Plug
4 3V-3308 Hard Washer
1 6L-7817 O-Ring Seal
1 6V-1585 O-Ring Seal
1 8C-0562 O-Ring Seal
2 8N-9071 Valve As
2 8S-4950 Cap
1 134-5326 Cover
1 171-5262 Cover
Table 9
166-2166 Exhaust Fitting
Quantity Part Number Part Name
8 4J-4382 Pipe Plug
32 6V-5845 Bolt
32 6V-7742 Full Nut
32 8T-3282 Hard Washer
2 166-2161 Exhaust Adapter
2 166-4572 Gasket
Table 10
154-1252 Air Cleaner Adapter
Quantity Part Number Part Name
2 4W-3637 Hose
12 6V-5049 O-Ring Seal
12 9S-4191 Plug
16 116-8535 Clamp
2 153-8355 Adapter
Table 11
Turbocharger
Quantity Part Number Part Name
2 - Napier Turbocharger Turbocharger
A Special Rating Request (SRR) is required in order to determine the part number for the turbocharger. For the 3612 Engine there are two turbochargers per engine. To enter the Special Rating Request (SRR), contact the Application Support Center (ASC) using the link below:https://eomppp.cat.com
800-448-2400