101608-1152 ZEXEL 9 400 615 780 BOSCH INJECTION-PUMP ASSEMBLY 9400615780 1016081152 me075640


 

Information injection-pump assembly

BOSCH 9 400 615 780 9400615780
ZEXEL 101608-1152 1016081152
MITSUBISHI ME075640 me075640
101608-1152 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101608-1152 zexel genuine, new aftermarket engine parts with delivery

Service parts 101608-1152 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8851
3. GOVERNOR 105932-1401
4. SUPPLY PUMP 105210-6020
5. AUTOM. ADVANCE MECHANIS 105672-5220
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7461
11. Nozzle and Holder ME075788
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}
13. NOZZLE-HOLDER 105041-3031
14. NOZZLE
15. NOZZLE SET 105019-0361

Include in #1:

101608-1152 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 780 9400615780
ZEXEL 101608-1152 1016081152
MITSUBISHI ME075640 me075640


Zexel num
Bosch num
Firm num
Name
101608-1152 
9 400 615 780 
ME075640  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.7
Pump speed r/min   850 850 850
Each cylinder's injection qty mm3/st.   78 75.7 80.3
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   10+-0.5
Pump speed r/min   480 480 480
Each cylinder's injection qty mm3/st.   21.8 18.5 25.1
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.7)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   78 77 79
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.25
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   82.5 78.5 86.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.55
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   51.5 47.5 55.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   115 115 135
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1 0.5 1.5
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   1 0.5 1.5
Timer adjustment_05
Pump speed r/min   1450
Advance angle deg.   7 6.5 7.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101608-1152
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=M12
----------

Speed control lever angle

Test data 101608-1152
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=40mm
----------
a=21deg+-5deg b=38deg+-3deg

Stop lever angle

Test data 101608-1152
N:Engine manufacturer's normal use S:Stop the pump. (1)Set the stopper bolt at pump speed = aa and rack position = bb (non-injection rack position). Confirm non-injection. (2)After setting the stopper bolt, confirm non-injection at speed cc. Rack position = dd (non-injection rack position). (3)Rack position = approximately ee (speed lever full, speed = ff). (4)Free (at delivery)
----------
aa=1450r/min bb=7.2-0.5mm cc=275r/min dd=(8.8)mm ee=15mm ff=0r/min
----------
a=36.5deg+-5deg b=(25deg) c=13deg+-5deg

0000001501 LEVER

Test data 101608-1152
(A) Idle (B) Full speed (C) Base lever (D) Accelerator lever (E) Accelerator lever delivery position 1. Measure speed lever angle (1)Measure the angle when the accelerator lever (D) contacted the base lever (C) at a.
----------

----------
b=38deg+-3deg c=21deg+-5deg

Timing setting

Test data 101608-1152
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=7deg
----------
a=(4deg)




Information:


Caterpillar does not warrant the quality or performance of non-Cat fluids.
How Fuel and Oil Affects Cat DPF Performance
For the maximum performance in filtration and regeneration efficiency, operating the Cat DPF with ultra-low sulfur diesel fuel (ULSD-S15), of less than 15 ppm sulfur by weight is recommended. ULSD fuel must meet the S-15 fuels designation in the latest edition of ASTM D975 and/or conform to Cat Fuel Specification. Using ULSD, regeneration for engines certified to Tier II and lower regulations will occur when the duty cycle is above 300° C (572° F) for at least 30 percent of the operating time. For Tier III and greater engines, consult Cat for operating requirements.Operating the Cat DPF on diesel engines using fuel with sulfur content greater than 50 ppm will increase the regeneration temperature requirements significantly of approximately 50-90°C (90-135°F). If the exhaust temperature meets these requirements, continuous regeneration still can take place. If the normal operation of the Cat DPF is on ULSD but the engine is accidentally fueled with high sulfur fuel the regeneration temperature requirements will increase accordingly. With added sulfur, the normal duty cycle of the engine may cause the filter to plug with particulate matter PM. This condition will cause the backpressure to increase beyond the engine manufacturer limits. This condition could damage the filter and/or the engine.When the fuel sulfur level is once again below 50 ppm, ULSD operating conditions will return. High sulfur fuel will not damage the catalyst coating or the ceramic filter. High sulfur fuel will change the regeneration requirements as stated above.Biodiesel fuel may be used up to the B20 blend level (20 percent biodiesel and 80 percent appropriate ULSD fuel) IF the final B20 blend conforms to ASTM D7467 and API gravity 30-45. The neat biodiesel blend stock should conform to ASTM 6751. Cat diesel engine oils (CAT DEO) have been developed and tested in order to provide the full performance and service life that has been designed and built into Cat engines. Catt oils are currently used to fill Cat Diesel Engines at the factory. These oils are offered by Cat dealers for continued use when the engine oil is changed. Consult your Cat dealer for more information on these oils.Cat DEO-ULSTM(Ultra Low Sulfur) Oil exceeds the performance requirements of API category CJ-4 oil and is recommended due to a low ash specification. Engine oil that meets or exceeds the specifications in the Cat ECF-3 or API CJ4 categories may be used in these applications. Oil burned during the combustion process accounts for almost all of the DPF ash accumulation (because of oil additives). The use of recommended low ash oil results in lower ash accumulation in the filter. Failure to use the recommended grade of oil may results in more frequent ash removal service intervals.Note: Cat DEO and Cat DEO-ULS multigrade oils are the preferred oils for use in this Cat Diesel Engine.
Table 1
Commercial Lubricants    Cat Lubricants    Viscosity Grade    
Diesel Engine Oil-Ultra Low Sulfur (API

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