101607-9500 ZEXEL 9 400 611 752 BOSCH INJECTION-PUMP ASSEMBLY 9400611752 1016079500

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 752 9400611752

ZEXEL 101607-9500 1016079500

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Buy INJECTION-PUMP ASSEMBLY 101607-9500 zexel genuine, new aftermarket engine parts with delivery

Service parts 101607-9500 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-6380

3. GOVERNOR 105410-9531

4. SUPPLY PUMP 105210-5510

5. AUTOM. ADVANCE MECHANIS 105614-0790

6. COUPLING PLATE 105662-1080

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6021

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-5010

14. NOZZLE

105015-5390

15. NOZZLE SET

Include in #1:

101402-8021 as _

101607-9500 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 752 9400611752

ZEXEL 101607-9500 1016079500

Zexel num

Bosch num

Firm num

Name

101607-9500
101607-9501

9 400 611 752

DPICO

INJECTION-PUMP ASSEMBLY
6D22 * Q

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5120

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.9

Pump speed r/min 950 950 950

Average injection quantity mm3/st. 107.8 105.8 109.8

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 8+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 17.2 15.2 19.2

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 145 125 165

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 950

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 4.5 4.5 4.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2
----------
K=14 N1=950r/min N2=400r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Rack position = aa
----------
aa=(0.5)mm
----------
a=3deg+-5deg b=29deg+-5deg c=35deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)

Information:

Introduction
Do not perform any procedure in this Special Instruction until you have read this information and you understand this information.Required Parts
Table 1
Required Parts
Item Qty New Part Number Part Name
1 2 137-8101 O-Ring Seal
2 2 286-5030 Elbow
3 1 289-3891 Clip
4 1 294-6118 Pressure Sensor
5 1 356-0920 Bracket
6 2 3J-7352 Connector
7 2 6V-5048 O-Ring Seal
8 2 8T-0267 Bolt
9 2 9X-8267 Washer
10 108-9656 Cable Straps
11 2 5P-1717 Hose Clamp
12 1 356-6802 Sensor Harness As
13 1 289-3891 Clip
14 2 5P-3860 Hose Clamp Procedure
Illustration 1 g02082554
Example of a vertical filter group (1) Connection for the pressure sensor group (2) New bypass wiring harness (3) Connection for the mounted sensor group (4) OEM wiring harness connection (5) OEM wiring harness (6) Wire for the probe of the outlet temperature is secured to the new P1 tube. (7) Support bracket for the new P1 tube (8) New P1 tube (9) The wire for the probe for the inlet temperature is secured to new P1 tube. (10) New P2 tubeNote: Avoid placing