101607-6970 ZEXEL 9 400 615 741 BOSCH INJECTION-PUMP ASSEMBLY 9400615741 1016076970 me088876

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 741 9400615741

ZEXEL 101607-6970 1016076970

MITSUBISHI ME088876 me088876

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Buy INJECTION-PUMP ASSEMBLY 101607-6970 zexel genuine, new aftermarket engine parts with delivery

Service parts 101607-6970 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-9830

3. GOVERNOR 105480-0820

4. SUPPLY PUMP 105210-6190

5. AUTOM. ADVANCE MECHANIS 105672-4060

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5031

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105048-3590

14. NOZZLE

105017-1040

15. NOZZLE SET

Include in #1:

101607-6970 as INJECTION-PUMP ASSEMBLY

Include in #2:

104746-5332 as _

Cross reference number

BOSCH 9 400 615 741 9400615741

ZEXEL 101607-6970 1016076970

MITSUBISHI ME088876 me088876

Zexel num

Bosch num

Firm num

Name

101607-6970

9 400 615 741

ME088876 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D3 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.5 3.45 3.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 82 81 83

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.2+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8 6.7 9.3

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 65 70

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1250--

Advance angle deg. 0 0 0

Load 4/4

Remarks
Beginning of advance.

Timer adjustment_02

Pump speed r/min 450

Advance angle deg. 2.5 2 3

Load 0/4

Timer adjustment_03

Pump speed r/min (600)

Advance angle deg. 0.5

Load 0/4

Remarks
Measure the actual speed.

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 0.5

Load 4/4

Timer adjustment_05

Pump speed r/min 1400

Advance angle deg. 1.5 1 2

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)RACK LIMIT (3)Main spring setting (4)Set idle sub-spring
----------

----------

Speed control lever angle

F:Full speed I:Idle
----------

----------
a=24deg+-5deg b=19.5deg+-5deg

0000000901

F:Full load (1)Fix the lever at the full-load position at delivery.
----------

----------
a=(16deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=20deg+-5deg b=71deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(4deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Table 1
Existing Part Number New Part Number Description
459-7216 471-6029 DEF Injector & Mounting Gp
540-0883 554-8955 24V DEF Pump Software
481-5823 554-8956 12V DEF Pump Software Refer to Disassembly and Assembly, DEF Injector and Mounting - Remove and Install for the correct procedure to install the new DEF injector.Refer to Troubleshooting, ECM Software - Install for the correct procedure to install the new software.