Information injection-pump assembly
BOSCH
9 400 615 734
9400615734
ZEXEL
101607-6862
1016076862
MITSUBISHI
ME078064
me078064

Rating:
Service parts 101607-6862 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME078066
12.
Open Pre:MPa(Kqf/cm2)
17.7{180}
15.
NOZZLE SET
Cross reference number
Zexel num
Bosch num
Firm num
Name
101607-6862
9 400 615 734
ME078064 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16TL K 14BF INJECTION PUMP ASSY PE6AD PE
6D16TL K 14BF INJECTION PUMP ASSY PE6AD PE
Information:
Introduction
Do not perform any procedure in this Special Instruction until you read this information and you understand this information.This Special Instruction is intended to provide instructions on installing O-Ring seals on the injector sleeves.Required Parts
Table 1
Required Parts    
Part Number     Part Name     Quantity    
227-1200     Injector Sleeve     6    
310-7255     O-Ring Seal     6    
310-7257     O-Ring Seal     6    Required Tools
Table 2
Required Tools    
Part Number     Part Name     Quantity    
221-9777     Sleeve Installer     1    
4C-5552     Large Bore Brush     1    
4C-9507     Retaining Compound     1    Cleaning the Injector Sleeves and Installing O-Ring Seal
Note: Thoroughly clean the injector sleeves with the 4C-5552 Large Bore Brush .Note: Thoroughly clean the bore in the cylinder head for the injector sleeves with the 4C-5552 Large Bore Brush .Note: Do not apply any lubricant to the O-ring seals.
Illustration 1 g01379557
(1) 310-7255 O-Ring Seal (2) 310-7257 O-Ring Seal (3) 227-1200 Injector Sleeve
Install the upper O-Ring (1) on the injector sleeve (3) .Note: The upper O-Ring is dark blue.
Install the lower O-Ring (2) on the injector sleeve (3) .Note: The lower O-Ring (2) is turquoise.
Position the injector sleeve on the 221-9777 Sleeve Installer .
Apply a thin coat of 4C-9507 Retaining Compound around the outer circumference of area (A). Ensure that the retaining compound does not make contact with the O-Ring seal at any time.
Position the injector sleeve (3) in the cylinder head by using the 221-9777 Sleeve Installer .
Slowly push the injector sleeve into the cylinder head by gently tapping with a hammer.Note: Allow the 4C-9507 Retaining Compound to cure for two hours at 21 °C (70 °F) before filling the engine with coolant. Longer curing time is required for lower temperatures.
Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector-Install" to install the unit injectors.
Do not perform any procedure in this Special Instruction until you read this information and you understand this information.This Special Instruction is intended to provide instructions on installing O-Ring seals on the injector sleeves.Required Parts
Table 1
Required Parts    
Part Number     Part Name     Quantity    
227-1200     Injector Sleeve     6    
310-7255     O-Ring Seal     6    
310-7257     O-Ring Seal     6    Required Tools
Table 2
Required Tools    
Part Number     Part Name     Quantity    
221-9777     Sleeve Installer     1    
4C-5552     Large Bore Brush     1    
4C-9507     Retaining Compound     1    Cleaning the Injector Sleeves and Installing O-Ring Seal
Note: Thoroughly clean the injector sleeves with the 4C-5552 Large Bore Brush .Note: Thoroughly clean the bore in the cylinder head for the injector sleeves with the 4C-5552 Large Bore Brush .Note: Do not apply any lubricant to the O-ring seals.
Illustration 1 g01379557
(1) 310-7255 O-Ring Seal (2) 310-7257 O-Ring Seal (3) 227-1200 Injector Sleeve
Install the upper O-Ring (1) on the injector sleeve (3) .Note: The upper O-Ring is dark blue.
Install the lower O-Ring (2) on the injector sleeve (3) .Note: The lower O-Ring (2) is turquoise.
Position the injector sleeve on the 221-9777 Sleeve Installer .
Apply a thin coat of 4C-9507 Retaining Compound around the outer circumference of area (A). Ensure that the retaining compound does not make contact with the O-Ring seal at any time.
Position the injector sleeve (3) in the cylinder head by using the 221-9777 Sleeve Installer .
Slowly push the injector sleeve into the cylinder head by gently tapping with a hammer.Note: Allow the 4C-9507 Retaining Compound to cure for two hours at 21 °C (70 °F) before filling the engine with coolant. Longer curing time is required for lower temperatures.
Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector-Install" to install the unit injectors.
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Group cross 101607-6862 ZEXEL
Mitsubishi
Mitsubishi
Mitsubishi
Mitsubishi
101607-6862
9 400 615 734
ME078064
INJECTION-PUMP ASSEMBLY
6D16TL
6D16TL