101607-6382 ZEXEL 9 400 615 696 BOSCH INJECTION-PUMP ASSEMBLY 9400615696 1016076382 me086721


 

Information injection-pump assembly

BOSCH 9 400 615 696 9400615696
ZEXEL 101607-6382 1016076382
MITSUBISHI ME086721 me086721
101607-6382 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101607-6382 zexel genuine, new aftermarket engine parts with delivery

Service parts 101607-6382 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9540
3. GOVERNOR 105921-7180
4. SUPPLY PUMP 105220-5150
5. AUTOM. ADVANCE MECHANIS 105672-0280
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4901
11. Nozzle and Holder ME086584
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3590
14. NOZZLE 105017-0890
15. NOZZLE SET

Include in #1:

101607-6382 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 696 9400615696
ZEXEL 101607-6382 1016076382
MITSUBISHI ME086721 me086721


Zexel num
Bosch num
Firm num
Name
101607-6382 
9 400 615 696 
ME086721  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D31T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6220
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   60 58.4 61.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   12.2 10.9 13.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.7)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   60 59 61
Basic   *
Fixing the lever   *
Boost pressure kPa   35.3 35.3
Boost pressure mmHg   265 265
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.6
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   66 62 70
Fixing the lever   *
Boost pressure kPa   35.3 35.3
Boost pressure mmHg   265 265
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2(R1-0. 6)
Pump speed r/min   640 640 640
Average injection quantity mm3/st.   52 48 56
Fixing the lever   *
Boost pressure kPa   35.3 35.3
Boost pressure mmHg   265 265
Injection quantity adjustment_06
Adjusting point   D
Rack position   (R2-0.4)
Pump speed r/min   640 640 640
Average injection quantity mm3/st.   42 40 44
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_07
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   73 73 78
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   1050 1050 1050
Rack position   (R1-0.4)
Boost pressure kPa   16 16 16
Boost pressure mmHg   120 120 120
Boost compensator adjustment_02
Pump speed r/min   1050 1050 1050
Rack position   R1-0.2
Boost pressure kPa   19.3 18 20.6
Boost pressure mmHg   145 135 155
Boost compensator adjustment_03
Pump speed r/min   1050 1050 1050
Rack position   R1(11.7)
Boost pressure kPa   22 22 22
Boost pressure mmHg   165 165 165
Timer adjustment
Pump speed r/min   1550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1500
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   1 0.5 1.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101607-6382
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=J15 BCL=(0.4)+-0.1mm
----------

Speed control lever angle

Test data 101607-6382
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=40mm
----------
a=26deg+-5deg b=(40.5deg)+-3deg

Stop lever angle

Test data 101607-6382
N:Pump normal S:Stop the pump. (1)Free (at delivery) (2)Use the hole at R = aa (3)Rack position corresponding to bb (4)Set the stopper bolt at speed = cc and rack position = dd (non-injection rack position) confirm non-injection. After setting the stopper bolt, confirm non-injection at speed = ee. Rack position = ff or less (non-injection rack position).
----------
aa=40mm bb=16mm cc=1600r/min dd=6.5-0.5mm ee=275r/min ff=(8)mm
----------
a=8deg+-5deg b=15deg+-5deg c=25deg+-5deg

Timing setting

Test data 101607-6382
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=9deg
----------
a=(0deg)




Information:


Failure to follow these oil recommendations can cause shortened engine service life due to deposits and/or excessive wear.
Total Base Number (TBN) and Fuel Sulfur Levels for Direct Injection (DI) Diesel Engines
The Total Base Number (TBN) for an oil depends on the fuel sulfur level. For direct injection engines that use distillate fuel, the minimum TBN must be 10 times the fuel sulfur level. The TBN is determined by the "ASTM D2896" procedure. The minimum TBN of the oil is 5 regardless of a low fuel sulfur level. Illustration 1 demonstrates the TBN.
Illustration 1 g00104890
(Y) TBN by "ASTM D2896"
(X) Percentage of fuel sulfur by weight
(1) TBN of new oil
(2) Change the used oil when the TBN reaches this level. Use the following guidelines for fuel sulfur levels that exceed 1.5 percent:
Choose an oil with the highest TBN that meets one of these classifications:
API CG-4
API CH-4
API CI-4Note: API CH-4 oils and API CI-4 oils are acceptable if the requirements of Caterpillar's ECF-1 (Engine Crankcase Fluid specification-1) are met. CH-4 oils and CI-4 oils that have not met the requirements of Caterpillar's ECF-1 Specification may cause reduced engine life.
Reduce the oil change interval. Base the oil change interval on the oil analysis. Ensure that the oil analysis includes the condition of the oil and a wear metal analysis. Excessive piston deposits can be produced by an oil with a high TBN. These deposits can lead to a loss of control of the oil consumption and to the polishing of the cylinder bore.
Operating Direct Injection (DI) diesel engines with fuel sulfur levels over 1.0 percent may require shortened oil change intervals in order to help maintain adequate wear protection.
Lubricant Viscosity Recommendations for Direct Injection (DI) Diesel Engines
The proper SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start-up, and the maximum ambient temperature during engine operation. Refer to Table 1 (minimum temperature) in order to determine the required oil viscosity for starting a cold engine.Refer to Table 1 (maximum temperature) in order to select the oil viscosity for engine operation at the highest ambient temperature that is anticipated.Note: Generally, use the highest oil viscosity that is available to meet the requirement for the temperature at start-up.If ambient temperature conditions at engine start-up require the use of multigrade SAE 0W oil, SAE 0W-40 viscosity grade is generally preferred over SAE 0W-20 or SAE 0W-30.Note: SAE 10W-30 is the preferred viscosity grade for the following diesel engines when the ambient temperature is above −18 °C (0 °F), and below 40 °C (104 °F).
C7
C-9
C9
3116
3126When an engine is started and an engine is operated in ambient temperatures below −20 °C (−4 °F), use multigrade oils that are capable of flowing in low temperatures.These oils have lubricant viscosity grades of SAE 0W or SAE 5W.When an engine is started and operated in ambient temperatures below −30 °C (−22 °F), use a synthetic base stock multigrade oil with a 0W viscosity grade or with a 5W viscosity grade. Use an oil with a

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