Information injection-pump assembly
BOSCH
9 400 610 710
9400610710
ZEXEL
101607-6362
1016076362
MITSUBISHI
ME076417
me076417

Rating:
Service parts 101607-6362 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME076000
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
101607-6362
as INJECTION-PUMP ASSEMBLY
Include in #2:
104746-6961
as _
Cross reference number
BOSCH
9 400 610 710
9400610710
ZEXEL
101607-6362
1016076362
MITSUBISHI
ME076417
me076417
Zexel num
Bosch num
Firm num
Name
9 400 610 710
ME076417 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16 K 14BE INJECTION PUMP ASSY PE6A PE
6D16 K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-5520
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.3
3.25
3.35
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
11.4
Pump speed
r/min
700
700
700
Each cylinder's injection qty
mm3/st.
54.5
52.9
56.1
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
D
Rack position
8.7+-0.5
Pump speed
r/min
500
500
500
Each cylinder's injection qty
mm3/st.
7.6
6.5
8.7
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(11.4)
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
54.5
53.5
55.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
B
Rack position
R1+0.5
Pump speed
r/min
1450
1450
1450
Average injection quantity
mm3/st.
84
80
88
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
C
Rack position
R1(11.4)
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
48.5
44.5
52.5
Fixing the lever
*
Injection quantity adjustment_06
Adjusting point
I
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
73
63
83
Fixing the lever
*
Rack limit
*
Injection quantity adjustment_07
Adjusting point
H
Rack position
9.5+-0.5
Pump speed
r/min
275
275
275
Each cylinder's injection qty
mm3/st.
8.7
7.4
10
Fixing the rack
*
Remarks
(check)
(check)
Timer adjustment
Pump speed
r/min
900--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
850
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1200
Advance angle
deg.
2.7
2.2
3.2
Timer adjustment_04
Pump speed
r/min
1500
Advance angle
deg.
5
4.5
5.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
----------
T1=J32
----------
----------
T1=J32
----------
Speed control lever angle

F:Full speed
I:Idle
(1)Stopper bolt set position 'H'
----------
----------
a=18.5deg+-5deg b=41deg+-3deg
----------
----------
a=18.5deg+-5deg b=41deg+-3deg
Stop lever angle

N:Engine manufacturer's normal use
S:Stop the pump.
(1)Set the stopper bolt so that speed = aa and rack position = bb and confirm non-injection.
(2)After setting the stopper bolt, confirm non-injection at speed cc. Rack position = dd (non-injection rack position).
(3)Rack position = approximately ee (speed lever full, speed = ff).
(4)Free (at delivery)
----------
aa=1450r/min bb=4.7-0.5mm cc=275r/min dd=(6.3)mm ee=15mm ff=0r/min
----------
a=38.5deg+-5deg b=(29deg) c=17deg+-5deg
----------
aa=1450r/min bb=4.7-0.5mm cc=275r/min dd=(6.3)mm ee=15mm ff=0r/min
----------
a=38.5deg+-5deg b=(29deg) c=17deg+-5deg
0000001501 LEVER

(A) Idle
(B) Full speed
(C) Base lever
(D) Accelerator lever
(E) Accelerator lever delivery position
1. Measure speed lever angle
(1)Measure the angle when the accelerator lever (D) contacted the base lever (C) at a.
----------
----------
b=41deg+-3deg c=18.5deg+-5deg
----------
----------
b=41deg+-3deg c=18.5deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Position of timer's tooth at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=16deg
----------
a=(1deg)
----------
aa=16deg
----------
a=(1deg)
Information:
Illustration 70 g03402776
Install 8T-5389 Elbow (12) using 238-5081 O-Ring Seal (11) and 228-7092 O-Ring Seal (13)
Illustration 71 g03701313
Install 6V-8636 Connector (17) using 214-7568 O-Ring Seal (16) and 228-7089 O-Ring Seal (18). Install 128-6841 Elbow (15) using 238-5082 O-Ring Seal (19) and 228-7092 O-Ring Seal (14).
Illustration 72 g03701321
Reconnect 209-5526 Hose As (20) to the fuel transfer pump
Illustration 73 g03701349
Install 387-7154 Tube As (21) and 387-7159 Tube As (22).
Illustration 74 g03701355
Install 416-9706 Fuel Tube (24) using 338-8439 Clip (23).
Install the remaining components that were removed during the HEUI pump replacement procedure.Installation Procedure for 511, 521, 522, 532, 541 and 552 Track Feller Bunchers
Table 10
Required parts for 532, 541, 541B , 551, 552, and 552B Track Feller Bunchers
Part Number Description Quantity
384-0607 Unit Injector Hydraulic Pump Gp 1
227-5904 O-Ring Seal 1
6V-7981 Bolt 2
6V-5839 Washer 2
387-7153 Tube As 1
387-7151 Tube As 1
6V-8629 Elbow 1
238-5081 O-Ring Seal 1
228-7092 O-Ring Seal 2
128-6841 Elbow 1
238-5082 O-Ring Seal 1
6V-8636 Connector 2
228-7089 O-Ring Seal 2
214-7568 O-Ring Seal 3
360-3679 Connector Plug 1
6V-3305 O-Ring Adapter 1
214-7567 O-Ring Seal 2
Illustration 75 g03402944
Install 6V-3305 O-Ring Adapter (2) using 214-7567 O-Ring Seal (1). Also install new 214-7567 O-Ring Seal (1) to injection actuation pressure sensor.
Illustration 76 g03402955
Install 384-0607 Unit Injector Hydraulic Pump Gp (4) using 227-5904 O-Ring Seal (3). If necessary, in order to aid in installation, rotate the pump to an 8 o'clock position when looking at the engine from the rear.
Illustration 77 g03402984
Install new 6V-7981 Bolts (5) and 6V-5839 Washers (6). Torque to 55 10 N m (41 7 lb ft)
Illustration 78 g03701359
Install the 6V-8636 Connector (12) using 214-7568 O-Ring Seal (11) and 228-7089 O-Ring Seal (13). Install 360-3679 Connector Plug (10) using 214-7568 O-Ring Seal (11). Install 6V-8629 Elbow (8) using 238-5081 O-Ring Seal (7) and 228-7092 O-Ring Seal (9).
Illustration 79 g03701379
Install 128-6841 Elbow (15) using 238-5082 O-Ring Seal (19) and 228-7092 O-Ring Seal (14). Install 6V-8636 Connector (17) using 214-7568 O-Ring Seal (16) and 228-7089 O-Ring Seal (18).
Illustration 80 g03701406
Install 387-7151 Tube As (21) and 387-7153 Tube As (20).
Install the remaining components that were removed during the HEUI pump replacement procedure.