101607-6030 ZEXEL 9 400 615 664 BOSCH INJECTION-PUMP ASSEMBLY 9400615664 1016076030 me047931

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 664 9400615664

ZEXEL 101607-6030 1016076030

MITSUBISHI ME047931 me047931

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Buy INJECTION-PUMP ASSEMBLY 101607-6030 zexel genuine, new aftermarket engine parts with delivery

Service parts 101607-6030 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-8690

3. GOVERNOR 105490-5680

4. SUPPLY PUMP 105210-4661

5. AUTOM. ADVANCE MECHANIS 105643-0730

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5540

11. Nozzle and Holder ME047437

12. Open Pre:MPa(Kqf/cm2) 17.7{180}

13. NOZZLE-HOLDER 105031-3900

14. NOZZLE 105015-6230

15. NOZZLE SET

Include in #1:

101607-6030 as INJECTION-PUMP ASSEMBLY

Include in #2:

104746-6660 as _

Cross reference number

BOSCH 9 400 615 664 9400615664

ZEXEL 101607-6030 1016076030

MITSUBISHI ME047931 me047931

Zexel num

Bosch num

Firm num

Name

101607-6030

9 400 615 664

ME047931 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D16T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.2 4.15 4.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point B

Rack position 10

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 88.3 87.3 89.3

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 8.1+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 13.7 12.2 15.2

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point F

Rack position 12.5+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 95 75 115

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 700--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 650

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1400

Advance angle deg. 3.5 3 4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (N = N1) (5)Main spring setting (6)Damper spring setting (7)Set idle sub-spring
----------
RT=1 TH=2.7mm SXL=11+-0.1mm N1=340r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=18deg+-5deg b=3deg+-5deg

0000000901

F:Full load (1)Fix the lever at the full load position
----------

----------
a=16deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Set stopper bolt so that rack position = aa (after adjusting, apply red paint).
----------
aa=5-0.5mm
----------
a=57deg+-5deg b=55.5deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(1deg)

Information:

Test Procedure
System Operation
The SLC 5/04 diagnostic indicators are located on the front of the following components: Power Supply, CPU and I/O Modules.The diagnostic indicators help trace the source of the fault. Faults can be found in the following components: Input devices, Output devices, Wiring and The controller.When the red LED is illuminated, there is a fatal error. A fatal error indicates that the processor is not communicating.
Illustration 1 g00563543
Diagram of the LED indicators
Illustration 2 g00562937
Functional Test
Check the electrical connectors and check the wiring.
Bodily contact with electrical potential can cause bodily injury or death.To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
Disconnect the power supply.
Check the electrical connectors and check the wiring for damage or bad connections.
Verify that all modules are properly seated.
Verify the status of the LED on the SLC 5/04.The results of the preceding procedure are in the following list:
All of the components are fully installed. All of the components are free of corrosion. All of the components are free of damage. All of the modules are properly seated. Proceed to 4.
The components are not fully installed. The components are not free of corrosion. The components are damaged. All of the modules are not properly seated. Repair the component. Verify that the repair resolves the problem. STOP.
Cycle the power.
Secure power to the PLC.
Energize the PLC.The results of the preceding procedure are in the following list:
No errors are displayed on the LED indicators. Stop.
Errors are displayed on the LED indicators. Proceed to 3.
Test the memory module.
To avoid damage to electronic components, do not remove the processor from the SLC 5/04 Chassis until all power is removed from the power supply.Do not expose memory modules to surfaces or areas that may typically hold an electrostatic charge.
Bodily contact with electrical potential can cause bodily injury or death.To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
Disconnect the power supply.
Remove the processor from the chassis.
Remove the memory module.
Install the processor.
Connect the power supply.
Energize the PLC.Reference: Maintenance Procedure, "Memory Module - Replace"The results of the preceding procedure are in the following list:
The "FLT" LED is flashing. Replace the memory module. Refer to Maintenance Procedure, "Memory Module - Replace". Stop.
The "FLT" LED is steady. Install the memory module. Proceed to 4.
Check the line voltage.
Reconnect the power supply.
Measure the line voltage at the terminals.
Verify the voltage of the power supply. The power supply voltage should be measured between 21.0 VDC and 28.0 VDC.The results of the preceding procedure are in the following list:
The line voltage is in the range. Install the processor in another chassis. Verify the diagnostic indicators. The fault is present. Replace the processor. Verify that the repair solves the problem. Refer to Maintenance Procedure, "Processor - Replace".
The line voltage is out of the range. Refer to Troubleshooting, "System Power". Stop.