101607-1720 ZEXEL 9 400 615 638 BOSCH INJECTION-PUMP ASSEMBLY 9400615638 1016071720 me047666

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 638 9400615638

ZEXEL 101607-1720 1016071720

MITSUBISHI ME047666 me047666

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101607-1720 zexel genuine, new aftermarket engine parts with delivery

Service parts 101607-1720 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-8400

3. GOVERNOR 105412-2080

4. SUPPLY PUMP 105210-4661

5. AUTOM. ADVANCE MECHANIS 105643-5190

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6500

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105031-3900

14. NOZZLE 105015-6230

15. NOZZLE SET

Include in #1:

101607-1720 as INJECTION-PUMP ASSEMBLY

107492-1025 as _

107492-1026

Cross reference number

BOSCH 9 400 615 638 9400615638

ZEXEL 101607-1720 1016071720

MITSUBISHI ME047666 me047666

Zexel num

Bosch num

Firm num

Name

101607-1720

9 400 615 638

ME047666 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D16T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.2 4.15 4.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.5

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 105.1 101.6 108.6

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.9+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 10.6 9.1 12.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 900++

Advance angle deg. 0 0 0

Remarks
Do not advance until starting N = 900.

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 2 1.5 2.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Torque spring does not operate. (3)Rack difference between N = N1 and N = N2 (4)Set at delivery (5)Idle sub spring setting: L1.
----------
K=11 N1=700r/min N2=350r/min L1=4.5+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Pump speed = aa (2)Pump speed = bb (3)At delivery (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=1deg+-5deg b=24deg+-5deg c=(2deg) d=5deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark '2' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(80deg)

Information:

Illustration 1 g00293000
Junction Box-ETR Switchgear Required (OP, WT, OS)
(1) Electronic speed switch ("ESS").
(2) Lockwire (for seal screw plugs).
(3) Identification foil.
(4) Diode ("D4").
(5) Diode ("D3").
(6) Slave relay ("SR1").
(7) Slave relay ("SR2").
(8) Emergency stop switch ("ES").
(9) Circuit breakers.
Illustration 2 g00293001
Junction Box-ETS Switchgear Not Required (OP, WT, OS)
(1) Electronic speed switch ("ESS").
(2) Lockwire (for seal screw plugs).
(3) Identification foil.
(4) Slave relay ("SR1").
(5) Emergency stop switch ("ES").
(6) Time delay relay ("TD1").
(7) Start-stop switch ("SSS").
Illustration 3 g00293002
Junction Box-ETS Switchgear Required (OP, WT, OS)
(1) Electronic speed switch ("ESS").
(2) Lockwire (for seal screw plugs).
(3) Slave relay ("SR1").
(4) Emergency stop switch ("ES").
(5) Time delay relay ("TD1").
(6) Circuit breakers.
(7) Engine mounted start-stop switch ("EMSS."
Illustration 4 g00293003
Junction Box-ETS Switchgear Not Required (OP, WT)
(1) Time delay relay ("TD2").
(2) Emergency stop switch ("ES").
(3) Identification foil.
(4) Slave relay ("SR1").
(5) Slave relay ("SR2").
(6) Time delay relay ("TD1").
(7) Circuit breakers.
Illustration 5 g00293004
Junction Box With Start-stop Switch ("SSS")
(1) Emergency stop switch ("ES").
(2) Circuit breaker reset buttons.
(3) Start-stop switch ("SSS").
Illustration 6 g00293005
(1) Power distribution box. (2) Circuit breaker reset button.
Illustration 7 g00293006
(1) Hour meter.
Illustration 8 g00293007
(1) Air starting motor. (2) Air starting valve. (3) Air supply pipe.