101607-1660 ZEXEL 9 400 615 632 BOSCH INJECTION-PUMP ASSEMBLY 9400615632 1016071660 me047660


 

Information injection-pump assembly

BOSCH 9 400 615 632 9400615632
ZEXEL 101607-1660 1016071660
MITSUBISHI ME047660 me047660
101607-1660 INJECTION-PUMP ASSEMBLY
Rating:
63
Buy INJECTION-PUMP ASSEMBLY 101607-1660 zexel genuine, new aftermarket engine parts with delivery

Service parts 101607-1660 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9590
3. GOVERNOR 105410-6980
4. SUPPLY PUMP 105210-4640
5. AUTOM. ADVANCE MECHANIS 105624-5220
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5261
11. Nozzle and Holder ME035803
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4990
14. NOZZLE 105015-4860
15. NOZZLE SET

Include in #1:

101607-1660 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 632 9400615632
ZEXEL 101607-1660 1016071660
MITSUBISHI ME047660 me047660


Zexel num
Bosch num
Firm num
Name
101607-1660 
9 400 615 632 
ME047660  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D14T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   74.2 73.2 75.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.5+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   17.4 14.8 20
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   1200++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1200.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2 1.5 2.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101607-1660
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Set at delivery (4)Idle sub spring setting: L1.
----------
K=12 R1=(17)mm L1=7-0.5mm
----------

Speed control lever angle

Test data 101607-1660
F:Full speed I:Idle S:Stop (1)Pump speed = aa (2)At delivery (3)Pump speed = bb
----------
aa=900r/min bb=750r/min
----------
a=30deg+-5deg b=32deg+-3deg c=8deg+-5deg d=(2deg) e=7deg+-5deg

Stop lever angle

Test data 101607-1660
N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 101607-1660
(1)Pump vertical direction (2)Position of gear mark '2' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(90deg)




Information:


Illustration 8 g00281837
Circuit breaker
(1) Reset button
(2) Disc in open position
(3) Contacts
(4) Disc in closed position
(5) Battery circuit terminals A circuit breaker is a switch that opens the circuit if the current in the electrical system is higher than the rating of the circuit breaker.A metal disc that is controlled with heat and a contact (3) will complete the circuit through the circuit breaker. If the current in the electrical system is too high, the metal disc becomes too hot. The heat causes a distortion of the metal disc which opens the contacts (2). Open contacts break the circuit. A circuit breaker that is open can be reset after the circuit breaker cools. Push the reset button (1) in order to close the contacts (4) and reset the circuit breaker.
Find and correct the problem that causes the circuit breaker to open.Correcting the problem before running the engine will help prevent damage to the circuit components caused by too much current.
Air Shutoff Solenoid (ASOS)
Illustration 9 g00281839
Air shutoff (Typical example)
(1) Air transfer pipe
(2) Valve assembly
(3) Shutoff shaft
(4) Governor control shaft
(5) Air shutoff solenoid
(6) O-ring seal
(7) Diode assembly
Illustration 10 g00293067
(5) Air shutoff solenoid that is mounted in the air intake pipe.
The air shutoff solenoid (5) is located in the air inlet system on the top of the engine. When the air shutoff solenoid ("ASOS") is energized, the inlet air to the engine is mechanically shut off. The ASOS can be energized in the following two ways:
The ASOS is energized by the overspeed switch (OS).
The ASOS is energized by the emergency stop switch (ES).Fuel Solenoid (FS)
Illustration 11 g00281970
Fuel solenoid (Typical example)
(1) Diode assembly
(2) Spring
(3) Governor drive
(4) Fuel solenoid
(5) Shaft
Illustration 12 g00293070
(4) Fuel solenoid (FS) that is mounted on the governor.
The fuel solenoid (FS) (4) is located on the governor or on the fuel injection pump of the engine. When the FS is energized, the spring (2) and the shaft (5) will cause the fuel rack to move directly or the fuel rack will move through the governor drive to the FUEL ON position. The FS must remain energized or the fuel flow will be stopped to the engine. 2301A Electric Governor Control
Illustration 13 g00293071
(1) 2301A Electric Governor Speed Control
Illustration 14 g00293069
Electric governor actuator (EGA) (2) and fuel solenoid (FS) (3). The components are mounted on the top of the engine.
The 2301A Electric Governor Control system consists of the following components:
2301A Control
Actuator (EGA)
Magnetic pickup (MPU)The 2301A Electric Governor Control system provides precision engine speed control. The 2301A Control constantly monitors the engine rpm. The control makes the necessary corrections to the engine fuel setting through an actuator that is connected to the fuel system.The engine rpm is measured by the magnetic pickup ("MU"). The magnetic pickup makes an AC voltage that is sent to the 2301A Control. The 2301A Control then sends a DC voltage signal to the actuator in order to adjust the fuel flow.The actuator changes the electrical signal from the 2301A Control to a mechanical output. The mechanical output of the actuator causes the linkage from the actuator

Have questions with 101607-1660?





Group cross 101607-1660 ZEXEL

Mitsubishi 

9 400 615 627 
ME076772 
INJECTION-PUMP ASSEMBLY
6D14
9 400 615 628 
ME076769 
INJECTION-PUMP ASSEMBLY
6D16
 
ME306177 
INJECTION-PUMP ASSEMBLY
6D16
9 400 615 629 
ME056900 
INJECTION-PUMP ASSEMBLY
6D22
 
ME056901 
INJECTION-PUMP ASSEMBLY
6D22
9 400 615 630 
ME076785 
INJECTION-PUMP ASSEMBLY
6D16
F 019 Z10 609 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 615 631 
ME076786 
INJECTION-PUMP ASSEMBLY
6D16T
101607-1660  
9 400 615 632 
ME047660 
INJECTION-PUMP ASSEMBLY
6D14T
9 400 615 633 
ME047661 
INJECTION-PUMP ASSEMBLY
6D14T
9 400 615 634 
ME047662 
INJECTION-PUMP ASSEMBLY
6D14T
9 400 615 635 
ME047663 
INJECTION-PUMP ASSEMBLY
6D14T
Back to top